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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
A Crane Co. Company
420 Third Street/P.O. Box 603
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
SERIES: *SE & 3SE
.5 and 1.0 HP
1750 RPM
*(Standard and High Temperature)
SUPERSEDED
Some parts may NOT
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
be available
Form No. 088886-Rev. F
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Table of Contents
Related Manuals for Barnes SE Series
Summary of Contents for Barnes SE Series
- Page 1 Manual Index ® BARNES INSTALLATION and OPERATION MANUAL Submersible Sewage Ejector SERIES: *SE & 3SE .5 and 1.0 HP 1750 RPM *(Standard and High Temperature) SUPERSEDED Some parts may NOT be available IMPORTANT: Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Viton is a registered trademark of E.I. DuPont de Nemours and Conpany. ® Barnes is a registered trademark of Barnes Pumps, Inc. © Barnes Pumps, Inc. 1991, 2002 Alteration Rights Reserved. -
Page 3: Warnings And Safety Precautions
The "WARNING" statements indicate potentially hazardous conditions for operator or equipment. IMPORTANT! Barnes® Pumps, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. -
Page 4: Pump Specifications
SECTION: A- PUMP SPECIFICATIONS 3" Pumps 2" Pumps (Standard & High Temperature) DISCHARGE: 3 " (76mm) NPT, Vertical. DISCHARGE: 2" (51mm) NPT, Vertical. TEMPERATURE: 104°F (40°C) Continuous. TEMPERATURE: VOLUTE: Cast Iron ASTM A-48, Class 30. Standard 104°F (40°C) Continuous. MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. -
Page 5: Pump Dimensions
SE51A, SE51HTA, inches *SE51, *SE52, *SE51HT (mm) & *SE52HT *(Less Float) 12.62 (321) 1.50 6.25 (38) (159) 9.00 120° (229) Pumping 4.88 Differential (124) 19.00 (483) 9.75 (248) 6.70 (170) 12.62 SE51AU, SE52AU, (321) SE51HTAU & 1.50 6.25 SE52HTAU. (38) 120°... -
Page 6: General Information
SECTION B: GENERAL INFORMATION B-4) Service Centers: For the location of the nearest Barnes Pumps Service Center, check your Barnes Engineered catalog, your Barnes Pumps, B-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps Inc. - Page 7 Stainless Rail Package (Not Shown)- The package system General Comments: comes complete and ready to place into the ground as outlined in the project specifications. The moveable portion of the Break 1) Never work in the sump with the power on. Away Fitting (BAF), check valve, piping and guide bracket comes assembled on the pump along with the lifting cable.
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Page 8: Start-Up Operation
Recheck the "kickback" rotation again by momentarily PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION applying power. OCCURS ! D-2.2) Incorrect Rotation for Single-Phase Pumps: In the unlikely event that the rotation is incorrect for a single phase pump, contact a Barnes Pumps Service Center. -
Page 9: Electrical Data
Return one copy to should be performed on the motor. The resistance values (ohms) as Barnes Pumps, Inc. and store the second in the control panel or with well as the voltage (volts) and current (amps) should be recorded the pump manual if no control panel is used. -
Page 10: Preventative Maintenance
(5) and drain oil into a clean, dry container. 2.) Check oil for contamination using an oil tester with a required, and generally Barnes Pumps will give very reliable range to 30 Kilovolts breakdown. service and can be expected to operate for years on normal 3.) If oil is found to be clean and uncontaminated (measure... - Page 11 ALWAYS WEAR EYE PROTECTION WHEN WORKING wires. If found to be defective contact a motor service station ON PUMPS. or Barnes Pumps service department. Check rotor for wear. If rotor or the stator windings are defective, the complete motor CAUTION ! must be replaced.
- Page 12 F-3.3) Wiring Connections: Check power cable (30) and control cable (32) (if used), for cracks or damage and replace if required (see Fig. 6). Place parts (30a,b&c) and hex nut (16) on power cord (30), and parts (32a,b &c) on control cable (32 if equipped). Bring cord sets (30) and (32 if equipped) through opening in top of motor housing (5), and reconnect motor leads to power cable (30) temperature sensor leads to control cable (32 if...
- Page 13 POWER STANDARD TEMPERATURE: Large Cable SINGLE PHASE, 115 VOLT AC (PSC) w/Float, Models SE51AU Power Cable (30) Motor Lead Number Green (Ground) Green Black Float/White Float/Black BLACK White Flag Connector Capacitor Flag Connector Capacitor T1 T2 FLOAT MOTOR LEADS POWER Large Cable HIGH TEMPERATURE SINGLE PHASE, 115 VOLT AC (PSC)
- Page 14 THREE PHASE, 460 & 575 VOLT AC POWER Large Cable Power Cable (30) Motor Lead Number Green (Ground) Green L1 L2 L3 Black White 4 & 7 Together 5 & 8 Together 6 & 9 Together T1 T2 T3 T4 T7 T5 T8 T6 T9 MOTOR LEADS CONTROL Small Cable...
- Page 15 PUMP END (OUTBOARD END) RETAINING RING (31d) SEAL PLATE (1) SEAL SPRING (31c) ASSEMBLY ROTATING MEMBER (31b) STATIONARY (31a) Fig. 7 MOTOR END (INBOARD END) F-3.4) Cable Assemblies: Stationary Member (31a), Power Cable- Refill with cooling oil (if it has been drained) Polished Face Out.
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Page 16: Replacement Parts
It is extremely important to keep seal faces clean during appears in the catalog. A one or two letter suffix may follow assembly. Dirt particles lodged between these faces will this number to designate the design configuration. This cause the seal to leak. number is used for ordering and obtaining information. -
Page 17: Troubleshooting
TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUSE"... -
Page 18: Cross-Section (Fig. 10)
Standard Temperature Models: Fig. 10... -
Page 19: Exploded View (Fig. 11)
Standard Temperature Models: Fig. 11... -
Page 20: Cross-Section (High Temp.) (Fig. 12)
High Temperature Models: Fig. 12... -
Page 21: Exploded View (High Temp.) (Fig. 13)
High Temperature Models: (Stainer Optional) Fig. 13... -
Page 22: Parts List
PARTS KITS SEAL REPAIR KIT: P/N-085439 ) 3,10,19,26,31. OVERHAUL KITS: Single Phase..P/N-085437 ( ) 2,3,6,8,10,23,26,30c,30d,31. High Temp ..P/N-085665 ( ) 2,3,6,8,10,23,26,30c,30d,31. Three Phase..P/N-085438 ( ) 2,3,6,8,10,23,26,30c,30d,31,40,41. SEAL TOOL KIT..T/L-21359 PRESSURE GAUGE KIT..P/N-085343 PARTS LIST ITEM QTY. DESCRIPTION PART NO. Seal Plate 084532 Retaining Ring 085326... - Page 23 4.12Dia. 084346TQ 4.00Dia. 084346TR Power Cable Set See Table 3 * Cable (Not Sold Separately) * Gland Nut 1-1/8 -12 Stainless 051447 Friction Ring (Single phase) 084416 Friction Ring (Three phase & High Temp) 084417 Grommet (Single phase) 052963 Grommet (Three phase &...
- Page 24 ITEMS 39a, 39b, 39c, 39d, 42,43,44 ARE FOR "AU" MODEL FLOATS 39-2 & 39-4. Friction Ring Stainless 089121 Grommet 090103 Gland Nut 1-16 Stainless 051762 Terminal Connector 071363 Lockwasher #10 Stainless 20-12-1 Cord Clip 090516 Rd Hd Screw 10-32 x 3/8 Lg St 2-88-1 ITEMS 45, 46, 47 &...
- Page 25 TABLE 3 - POWER & SENSOR CABLE SETS ITEM # 30 ITEM # 30 ITEM # 30 ITEM # 30 ITEM # 30 ITEM # 30 ITEM # 32 MODELS/ SE51, SE51HT, SE52, SE52HT, (OPTIONAL) (OPTIONAL) LENGTH SE51A, SE51HTA, SE52A, SE52HTA, 3 PHASE TEMP.
- Page 26 NOTES:...
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Page 27: Returned Goods Policy
IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 28 ® BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.
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Page 29: Start-Up Report
START-UP REPORT FOR SUBMERSIBLE PUMPS This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible. - Page 30 CP&S Control Panel Part No. and Brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control Panel Manufactured by Others: Company Name: Model No.
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Page 31: Warranty Registration
IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 32 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.