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INSTALLATION and OPERATION MANUAL
Submersible Dry Pit Sewage Ejector
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Series:
Series:
Series:
DISCONTINUED
NOT be available
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
4DSE-L, 3 - 7.5HP
1150RPM
4DSE-L, 3 - 7.5HP
1750RPM
4DSE-HL, 3 - 7.5HP
1750RPM
Parts may
CAUTION ! Pumps build up heat and
pressure during operation-allow time for
pumps to cool before handling or servicing.
Form No. 103654-Rev. M
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Table of Contents
Related Manuals for Barnes BARNES 4DSE-L Series
Summary of Contents for Barnes BARNES 4DSE-L Series
- Page 1 Manual Index BARNES BARNES ® INSTALLATION and OPERATION MANUAL Submersible Dry Pit Sewage Ejector Series: 4DSE-L, 3 - 7.5HP 1150RPM Series: 4DSE-L, 3 - 7.5HP 1750RPM Series: 4DSE-HL, 3 - 7.5HP 1750RPM DISCONTINUED Parts may NOT be available CAUTION ! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 2003, 8/2004, 4/05, 4/06, 8/06, 2/07... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
SHAFT ......416 Stainless Steel Insulation ..Class F SQUARE RINGS .... Buna-N SINGLE PHASE ..... Capacitor Start/Capacitor Run. DIAPHRAGM ....Buna-N Requires BARNES Starter/Panel HARDWARE ....300 Series Stainless Steel Which includes capacitors and PAINT ......Air dry enamel, top coat overload protection SEAL Design .. - Page 5 ISO G6.3 Insulation ..Class F Material ..Cast Iron ASTM A-48, Class 30 SINGLE PHASE ..... Capacitor Start/Capacitor Run. SHAFT ......416 Stainless Steel Requires BARNES Starter/Panel SQUARE RINGS .... Buna-N Which includes capacitors and DIAPHRAGM ....Buna-N overload protection HARDWARE ....
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Page 6: General Information
B-4) Service Centers: coil to stop the pump. In the event of an overload, the source For the location of the nearest Barnes Service Center, check of this condition should be determined and rectifi ed imme- your Barnes representative or Crane Pumps & Systems diately. -
Page 7: Electrical Data
C-4.3) Moisture Sensors: A normally open (N/O) detector is installed in the pump seal TEMPERATURE SENSOR ELECTRICAL RATINGS chamber which will detect any moisture present. It is recom- Volts Continuous Inrush mended that this detector be connected in series to an alarm Amperes Amperes device or the motor starter coil to alert the operator that a... -
Page 8: Start-Up Operation
Return one copy ing (1) but DO NOT disconnect conduit box wiring from motor to Barnes and store the second in the control panel or with leads. With a fl ashlight, visually inspect the oil in the motor the pump manual if no control panel is used. - Page 9 Set unit upright and fi ll only until the motor, as viewed through Apply pipe sealant to pressure gauge assembly and tighten the conduit box opening, is just covered and no more. Reas- into pressure valve hole (See Fig. 2). Pressurize motor semble the O-ring (21), conduit box assembly (49) and cap housing to 10 P.S.I.
- Page 10 FIGURE 3 Vertically lift the outside motor housing (1) from bearing Position upper motor end bell aligning holes and thread cap bracket (4) with lifting strap (24). Inspect square ring (3) for screws into bearing bracket (4). Torque to 16 ft. lb.. Place all damage or cuts.
- Page 11 FIGURE 5 FIGURE 4 Seal - To expose shaft seal (12) for examination, complete Make sure the stationary members are in straight and that above procedure and slide off outboard rotating member the rubber ring is not out of it’s groove. Lightly oil (DO NOT (12B), See Figure 4.
- Page 12 F-4.4) Conduit Box and Cable Assembly: Refi ll with cooling oil as outlined in paragraph F-1.3. Position SINGLE PHASE 240 VOLT AC SINGLE PHASE 240 VOLT AC conduit box (49) and square ring (21) over opening, apply Power Cable Power Cable Motor Lead Number Motor Lead Number thread locking compound (38) to cap screws (23) threads and...
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Page 13: Replacement Parts
SECTION: G REPLACEMENT PARTS THREE PHASE 480-600 VOLT AC THREE PHASE 480-600 VOLT AC Power Cable Power Cable Motor Lead Number Motor Lead Number G-1 ORDERING REPLACEMENT PARTS: Green (Ground) Green When ordering replacement parts, ALWAYS furnish the follow- ing information: Black 1. -
Page 14: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 15: Cross-Section (Fig. 10)
4DSE-L Pump Series FIGURE 10... -
Page 16: Exploded View (Fig. 11 & 12)
4DSE-L Pump Series FIGURE 11... - Page 17 4DSE-L Pump Series FIGURE 12...
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Page 18: Parts List
4DSE-L Pump Series PARTS KITS ( ) 3, 12, 14, 18, 19, 21, 45, 46 Seal Repair Kit...P/N-085203 Overhaul Kit....P/N-085210 ( ) 2, 3, 5, 7, 9, 12, 14, 18, 19, 21, 22, 25, 26, 27,28,29,31,32,36,45,46,49c,49d Seal Tool Kit....P/N-085737 Pressure Gauge Kit...P/N-085343 PARTS LIST - Standard ITEM PART NO. - Page 19 4DSE-L Pump Series Motor 072692 4DSE3024L 072695 4DSE3064L 072693 4DSE3034L - 3044L 092870 4DSE3054L 072694 4DSE5024L 072696 4DSE5064L 072695 4DSE5034L - 5044L 092816 4DSE5054L 072697 4DSE7564L 072696 4DSE7534L - 7544L 092817 4DSE7554L 072689 4DSE3096L - 3046L 092687 4DSE3056L 072690 4DSE5096L - 5046L 092868 4DSE5056L 072691...
- Page 20 4DSE-L Pump Series Conduit Box & Cable Assyembly, 072448XE 40Ft. STD 072448XF 50Ft. 072448XJ 75Ft. 072448XL 100Ft. 072448XP 125Ft. 072448XS 150Ft. 072448XV 175Ft. 072448XY 200Ft. Conduit Box & Cable Assyembly, For 4DSE5024L ONLY 072700XE 40Ft. STD 072700XF 50Ft. 072700XJ 75Ft. 072700XL 100Ft.
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Page 21: Cross-Section (Fig. 13)
4DSE-HL (High Effi ciency) Pump Series FIGURE 13... -
Page 22: Exploded View (Fig. 114 & 15)
4DSE-HL (High Effi ciency) Pump Series FIGURE 14... - Page 23 4DSE-HL (High Effi ciency) Pump Series FIGURE 15...
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Page 24: Parts List
4DSE-HL (High Effi ciency) Pump Series PARTS KITS Seal Repair Kit...P/N-085203 ( ) 3, 12, 14, 19, 21, 45, 46 Overhaul Kit....P/N-085210 ( ) 2,3,5,7,9,12,14,18,19,21,22,25,26,27,28,29,31,32,36,45,46,49c,49d,49h Seal Tool Kit....P/N-085737 Pressure Gauge Kit...P/N-085343 PARTS LIST - Standard ITEM PART NO. DESCRIPTION 053030 Motor Housing 039734 Ball Bearing... - Page 25 4DSE-HL (High Effi ciency) Pump Series Motor 072694MA 4DSE5024HL 072695MA 4DSE5034HL - 5044HL 091726 4DSE5054HL 072696MA 4DSE7534HL - 7544HL 091743 4DSE7554HL 072697MA 4DSE10034HL - 10044HL 091744 4DSE10054HL Impeller - 1750RPM 082217TH 8.00” Dia., 10HP STD 082217TJ 7.88” Dia. 082217TK 7.75” Dia. 082217TL 7.62”...
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Page 26: Returned Goods Policy
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 27 NOTE...
- Page 28 ® BARNES BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.
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Page 29: Start-Up Report
START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To:... - Page 30 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type...
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Page 31: Warranty Registration
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 32 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.