Barnes 4SE-L series Installation And Operation Manual
Submersible non-clog pumps
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INSTALLATION and OPERATION MANUAL
Submersible Non-Clog Pumps
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
MENU
HOME
BARNES
BARNES
Series: 4SE-L & DS
.9, 1.4 & 1.9 HP, 1750RPM, 60 Hz.
Single and Double Seal
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Manual Index
®
Form No. 105242-Rev. H
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Table of Contents
Related Manuals for Barnes 4SE-L series
Summary of Contents for Barnes 4SE-L series
- Page 1 MENU HOME Manual Index BARNES BARNES ® INSTALLATION and OPERATION MANUAL Submersible Non-Clog Pumps Series: 4SE-L & DS .9, 1.4 & 1.9 HP, 1750RPM, 60 Hz. Single and Double Seal IMPORTANT! Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 5/04, 1/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
MENU HOME Manual Index SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
MENU HOME Manual Index SECTION: A - PUMP SPECIFICATIONS - SINGLE SEAL DISCHARGE ....3” (76) & 4” 125 lb. Horizontal Flange UPPER BEARING: LIQUID TEMPERATURE 104°F (40°C) Intermittent Design ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Load ..... -
Page 5: Pump Specifications
MENU HOME Manual Index SECTION: A - PUMP SPECIFICATIONS - DOUBLE SEAL DISCHARGE ....3” (76) & 4” 125 lb. Horizontal Flange LIQUID TEMPERATURE 104°F (40°C) Intermittent UPPER BEARING: MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Design ..Single Row, Ball, Oil Lubricated VOLUTE ...... -
Page 6: General Information
B-4) Service Centers: fi tting. Once the rails are in proper alignment, bolt the base into For the location of the nearest Barnes Service Center, check the fl oor of the station and connect the discharge pipe to the your Barnes representative or Crane Pumps & Systems, Inc., elbow. -
Page 7: Start-Up Operation
AN OVERLOAD CONDITION OCCURS ! this sheet is to be completed as applicable. Return one copy to Barnes and store the second in the control panel or with If current through the temperature sensor exceeds the values the pump manual if no control panel is used. It is important to... -
Page 8: Electrical Data
As the motor is oil fi lled, no lubrication or other maintenance the motor housing (6) should be checked visually for oil level is required, and generally Barnes Pumps will give very and contamination. reliable service and can be expected to operate for years on... - Page 9 MENU HOME Manual Index F-1.1) Checking Oil: Pumps that have NOT been disassembled, Motor Housing- Motor Housing- To check oil, set unit upright. Remove pipe The pressure test may be done with the oil at its normal level. Remove pipe plug (39) from motor housing (6). Apply pipe plug (39) from housing (6).
- Page 10 MENU HOME Manual Index Clean out body if necessary. Clean and examine impeller F-3.1) Disassembly and Inspection: (33), for pitting or wear and replace if required, inspect gasket Outer Seal (All Units) - To expose shaft seal (28) for (36) and replace if cut or damaged. If the impeller (33) needs examination, disassemble volute and impeller as outlined in replacing, place a fl...
- Page 11 MENU HOME Manual Index Motor & Seal Plate Seal Pusher Rotating Member Bullet (28B) FIGURE 9 F-4) Motor and Bearing Service F-4.1) Disassembly and Inspection: To examine or replace the motor (7), capacitor (9, single phase units), controls (56, optional), and bearing (25), drain oil from motor as outlined in paragraph F-1.1.
- Page 12 Barnes Pumps Service check for continuity between the black and white wires. If department. found to be defective, contact a motor service station or Barnes Bearings- When replacing bearing, be careful not to damage Pumps Service department. Inspect motor winding for shorts the rotor or shaft threads.
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Page 13: Replacement Parts
MENU HOME Manual Index Press the terminal block (21) into the housing so it seats SECTION: G REPLACEMENT PARTS completely below the snap ring groove. Place snap ring (19) into groove in cable entry bore of housing. Repeat terminal G-1 ORDERING REPLACEMENT PARTS: block installation for control cable, if equipped. - Page 14 MENU HOME Manual Index FIGURE 13 - CONTIUED...
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Page 15: Trouble Shooting
MENU HOME Manual Index TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 16: Single Seal - Cross-Section (Fig. 15)
MENU HOME Manual Index 4SE- L Series, Single Seal FIGURE 15... -
Page 17: Single Seal - Exploded View (Fig. 16)
MENU HOME Manual Index 4SE- L Series, Single Seal FIGURE 16... -
Page 18: Double Seal - Cross-Section (Fig. 17)
MENU HOME Manual Index 4SE-DS Series, Double Seal FIGURE 17... -
Page 19: Double Seal - Exploded View (Fig. 18)
MENU HOME Manual Index 4SE-DS Series, Double Seal FIGURE 18... -
Page 20: Parts List
MENU HOME Manual Index PARTS KITS Seal Repair Kits: Single Seal ....P/N - 107276 (†) 28, 36 Double Seal ...P/N - 107277 (♦) 27, 28, 32, 36 Seal Tool Kit ....P/N - 107271 Pressure Gauge Kit ..P/N - 085343 PARTS LIST ITEM QTY. - Page 21 MENU HOME Manual Index ♦† Shaft Seal: (Qty 2 for DS) 005080 Carbon/Ceramic/Buna-N (STD) 005080SB Tungsten/Tungsten/Buna-N 005080SD Silicon Carbide/Silicon Carbide/Buna-N 005080SF Carbon/Ceramic/Viton 005080SH Tungsten/Tungsten/Viton 005080SK Silicon Carbide/Silicon Carbide/Viton 005080SM Silicon Carbide/Tungsten/Buna-N 005080SN Carbon/Ni-Resistant/Buna-N 005080SP Carbon/Ni-Resistant/Neoprene 082850 Carbon/Ni-Resistant/Viton 103587 Seal Housing All double seal 2-27008-62 ♦...
- Page 22 MENU HOME Manual Index TABLE 2 - POWER & SENSOR CORD SETS CABLE ITEM #16 ITEM #16 ITEM #16 ITEM #56 ITEM #56 LENGTH 240 VOLT 240 VOLT 3 PHASE (OPTIONAL) (OPTIONAL) 1 PHASE 1 PHASE Temperature Moisture and Temperature 3 Phase Sensor 3 Phase or Moisture Sensor...
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Page 23: Returned Goods Policy
MENU HOME Manual Index IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... -
Page 24: Warranty
MENU HOME Manual Index ® BARNES BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. -
Page 25: Start-Up Report
MENU HOME Manual Index START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To:... - Page 26 MENU HOME Manual Index CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection...
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Page 27: Warranty Registration
MENU HOME Manual Index IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 28 MENU HOME Manual Index FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.