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Manual Index INSTALLATION MANUAL Simplex Sewage Package Systems 41 Gallon Basin Packages IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi...
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Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems Inc. 4/07 Alteration Rights Reserved...
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Start-Up/Warranty Registration form must be on fi le at the Barnes factory in order to activate Use and Care your warranty. In addition your pump must be The pump station is designed to handle routine, installed in accordance with the installation domestic sewage.
INLET FITTING ..... For 4” (102mm) Sch. 40 inlet Pump Material Motor Seal Square Models Volute Impeller Shaft Hardware Seal Housing Plate Rings SE411 300 Series Silicon Carbide/ SE421 Cast Iron Cast iron Cast Iron Cast Iron 416 SS Buna-N Buna-N SEV412 Full Winding NEMA Cord O.D.
Unpacking Installation Upon receiving the pump, it should be The basin should be located at the inspected for damage or shortages. lowest point in the basement (or If damage has occurred, fi le a claim bottom fl oor) below fl oor level. The immediately with the carrier that bottom of the basin should be level for delivered the pump.
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The Basin In Ground Installation of Basins A. Excavation: Excavate the hole as small as possible, with a minimum recommended 8" diametrical clearance around the tank. Never place the basin directly in contact with rocks or other sharp objects. Place only fi ne, 1/8" to 3/4"...
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A. Inlet: Cut Inlet stub on basin ½” back from the end to allow for the connection of an inlet pipe using a fl exible in-line pipe connector (4”). B. Discharge: Connect the discharge pipe to the check valve on the basin. IMPORTANT: Do not reduce the discharge pipe size below that which is provided on the pump.
Access Cover The basin packages feature Floatree technology. The Floatree fl oat system uses a pvc pipe (tree) and cord clamping brackets to affi x the pump fl oat in the system. All fl oats are pre-set at the factory at optimum levels and do not require adjustment in the pre-assembled versions.
General Safety Information Do not pump hazardous Never operate a pump with a materials (fl ammable, power cord that has frayed or Please read this before installing or caustic,etc.) unless the brittle insulation. oper-ating pump. this information is pump is specifi cally designed and provided for safety and to prevent designated to handle them.
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INCORRECT ROTATION if an overload condition In the unlikely event that the rotation occurs! is incorrect for a single-phase pump, contact a Barnes Pumps Service If current through the temperature Center. sensor exceeds the values listed, an intermediate control circuit relay...
Troubleshooting Chart Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommenda-tions. If operating problems persist, the following chart may be of assistance in identifying and correcting them. NOTE: Not all problems and corrections will apply to each pump model.
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Troubleshooting Chart (Continued) Symptom Possible Cause (s) Corrective Action Pump delivers insuffi cient 1. Incorrect voltage 1. Check all electrical connections for security. capacity Have electrician measure current in motor leads. If current is within ±20% of locked rotor Amps, impeller is probably locked. If current is 0, overload may be tripped.
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Ref. No. Description Part. No. Qty. Basin / Split Cover See BOM Post, Float 126893 Check Valve 126895 Discharge, 2” 104601 Float, Mech. See BOM Manual 126898 Pump See BOM...
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IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.