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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
18 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
3SHV
Vortex Pumps
5 - 10HP, 3450RPM
2 - 7.5HP, 1750RPM
3SHM
Monovane Pumps
3 - 7.5HP, 1750RPM
4SHV
Vortex Pumps
2 - 10HP, 1750RPM
4SHM
Monovane Pumps
3 - 10HP, 1750RPM
4SHD
Dual Vane Pumps
3 - 10HP, 1750RPM
Form No. 133030-Rev. AB
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Related Manuals for Barnes 3SHV
Summary of Contents for Barnes 3SHV
- Page 1 BARNES BARNES ® INSTALLATION and OPERATION MANUAL Solids Handling Submersible Pump 3SHV 18 Frame Vortex Pumps 5 - 10HP, 3450RPM 2 - 7.5HP, 1750RPM 3SHM Monovane Pumps 3 - 7.5HP, 1750RPM 4SHV Vortex Pumps 2 - 10HP, 1750RPM 4SHM Monovane Pumps...
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Page 2: Table Of Contents
START-UP REPORT ......................39 - 40 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: General Information
A-4) Service Centers: to be installed or removed without requiring personnel to For the location of the nearest Barnes Service Center, check enter the wet well. Place the Break Away Fitting (BAF) in your Barnes representative or Crane Pumps & Systems, position. - Page 5 B-3) Liquid Level Controls: The cord assembly mounted to the pump must not be It is recommended to use a liquid level control system modified in any way except for shortening to a specific that allows the on and off point to be separated by at least application.
- Page 15 THREE PHASE 460-575 VOLT AC (orange molded plug) THREE PHASE 460-575 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Power Cable Power Cable Lead ID Lead ID Green (Ground) Green...
- Page 16 TYPICAL POWER CIRCUIT FIGURE 3b Single Phase Cap Chart Cap Kit Start Relay Start Cap Run Cap 1750 133042 Mars 64 440MFD @ 330V 50MFD @370V 3450 1750 141361 Mars 64 297MFD @ 330V 40MFD @440V 1750 Single Phase Start Components...
- Page 17 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: B-4.4) Moisture Sensors: Current sensing overloads must be provided in the pump A normally open (N/O) detector is installed in the pump seal control panel and should be properly sized for the full load chamber, which will detect any moisture present, and a current of the pump.
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Page 18: Start-Up Operation
Return momentarily apply power and observe the “kickback”. a copy to Barnes and store the second in the control panel “Kickback” should always be in a counter-clockwise direction or with the pump manual. It is important to record this data... -
Page 19: Preventative Maintenance
SECTION D: PREVENTATIVE MAINTENANCE unit on side and fill. As the motor and seal chamber are oil-filled, no lubrication or other maintenance is required, and generally Barnes Pumps IMPORANT! - Do not overfill oil. Overfilling will give very reliable service and can be expected to operate of seal chamber with oil can create for years of normal sewage pumping without failing. - Page 20 E-2) Impeller and Volute Service: E-2.1) Disassembly and Inspection: To clean out the volute (11), or clean out or replace impeller (6), disconnect power, remove cap screws (2) then vertically lift motor assembly from the pump body (11). Clean out the volute, if necessary, clean and examine impeller (6) for pitting or wear, replace if required.
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Page 21: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5. -
Page 22: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 23: Recommended Minimum Suction Clearance (Fig. 9)
DIM. ‘A’ MODEL INCHES NUMBER (MM) ACCESS COVER 3SHVC (SUPPLIED BY OTHERS) 3XSHVC 3.00 (76.2) 3SHVR 3XSHVR GUIDE RAIL CAP SUPPLIED 3SHVRA WITH BAF MODELS 3XSHVRA 3.50 (88.9) 3SHMPA INTERMEDIATE 3XSHMPA SUPPORT ASSY 4SHMS (OPTIONAL) REFER 4XSHMS TO SECTION C-3 3.75 2"... -
Page 24: Sh - Cross-Sections, (Fig. 10 & 11) & Exploded Views, (Fig. 12)
SH Pump Series - Cross Sections OIL FILL 9A 9B 9C SH Vortex SH Enclosed FIGURE 11 FIGURE 10... - Page 25 SH Pump Series - Exploded Views FIGURE 12...
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Page 26: Parts Lists And Kits
SH 18 Frame - PARTS LIST Rotor Kit .......See Table on Page 31 (◊) 13, 16, 30 Stator Kit ......See Table on Page 31 (≈) 1, 14, 20, 29, 31, 32, 34, 38 Seal Kit ......See Table on Page 30 (+) 4A, 4B, 5, 7, 9A, 9B, 9C, 33 Bearing Kit ........p/n 138579 (●) 3, 17, 18, 19... - Page 27 SH Pump Series Power Cable Chart CORD Length CORD Part No. Volt Max. Amps O.D. +/- (feet) SIZE .02in (.5mm) 125496XC 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XF 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XJ 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XL 208-240...
- Page 28 “A” Impeller– Vortex “B” Impeller– Vortex Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 205mm (8.07in) 125454B 143272B 185mm (7.28in) 125456 143273 200mm (7.87in) 125454BTA 143272BTA 180mm (7.09in) 125456TA 143273TA...
- Page 29 “R” Impeller “PA” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 175mm (6.89in) 133050 143285 205mm (8.07in) 137223 143288 170mm (6.69in) 133050TA 143285TA 200mm (7.87in) 137223TA 143288TA 165mm (6.50in)
- Page 30 Leg Kits Leg Kit includes: Leg Kit Leg Kit Height • 3 Legs (painted) Model Part No. Inches (mm) • attachement hardware 3SHVC 125506 3.15 (80) 3SHVR 125506 3.15 (80) 3SHVRA 125506 3.15 (80) 3SHMPA 125506 3.15 (80) 4SHMS 125506 3.15 (80) 4SHDF 125506...
- Page 31 Seal Kits Seal Kit I.B. Seal I.B. Seal O.B. Seal O.B Seal Part No. Part No. Material Part No. Material 138618 133029 Carbon / Ceramic 133029 Carbon / Ceramic 138580 (STD) 133029 Carbon / Ceramic 133029SD Silicon Carbide / Silicon Carbide 138619 133029 Carbon / Ceramic...
- Page 32 3450 RPM Example Rotor Kit Stator / Motor Housing Stator / Model No. Rotor Kit Part No. Kit Part No. Model No. Motor Housing Part No. ─ SH ─ ─ 5072 133927 133928 Kit Part No. ─ SH ─ ─ 50N2 133929 133930 4SHMS75N4...
- Page 36 Notes...
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Page 37: Warranty
In the event that the pump is provided with moisture and/or temperature sensors, these must be in use in order to validate this warranty. Barnes SH series Non-Clogs, SE series Non-Clogs, Wet End of XSE series Non-Clogs (Motor has a one (1) year warranty and is the sole responsibilty of Reliance Electric), Effluent and Sump pump models are Warranted for sixty (60) months (or 10,000 hours of operation) from the date of manufacture from Crane Pumps &... -
Page 38: Returned Goods Policy
IMPORTANT! WARRANTY INFORMATION Warranty will be voided if the product is serviced by any Unauthorized Service Center. IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps &... -
Page 39: Start-Up Report
A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø... - Page 40 Submersible Pumps Resistance of cable and pump motor (measured at pump control): Red-Black:_______Ohms(Ω) Red-White:_______Ohms(Ω) White-Black:_______Ohms(Ω) Resistance of Ground Circuit between Control Panel and outside of pump: __________Ohms(Ω) MEG Ohms check of insulation: Red to Ground: _________ White to Ground: __________ Black to Ground: ____________ Operational Checks Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________...