Table of Contents
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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Series: *SE & 3SE-L & DS
.5, .75 & 1 HP, 1750RPM, 60 Hz.
Single and Double Seal
*(Standard and High Temperature)
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 105240-Rev. AD
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Table of Contents
Related Manuals for Barnes SE51A
Summary of Contents for Barnes SE51A
- Page 1 Manual Index BARNES ® INSTALLATION and OPERATION MANUAL Submersible Sewage Ejector Series: *SE & 3SE-L & DS .5, .75 & 1 HP, 1750RPM, 60 Hz. Single and Double Seal *(Standard and High Temperature) IMPORTANT! Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 2003, 5/04, 1/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: 2” Pumps (Standard & High Temperature) 3” Pumps DISCHARGE .....2” NPT, Female, Vertical, Bolt-on Flange DISCHARGE ....3” NPT, Female, Vertical, Bolt-on Flange LIQUID TEMPERATURE: LIQUID TEMP ...104°F (40°C) Continuous Standard ....104°F (40°C) Continuous VOLUTE ....Cast Iron ASTM A-48, Class 30 High Temp ..200°F (93°C) Continuous MOTOR HOUSING ...Cast Iron ASTM A-48, Class 30 VOLUTE ....Cast Iron ASTM A-48, Class 30... - Page 5 SE & SE-HT, Single Seal inches (mm) Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. SE-A & SE-HTA, Single Seal Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. SE-AU & SE-HTAU, Single Seal Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models.
- Page 6 inches 3SE-L, Single Seal (mm) Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 3SE-DS, Double Seal Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models.
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Page 7: General Information
B-4) Service Centers: submersible wastewater pump to be installed or removed For the location of the nearest Barnes Service Center, check without requiring personnel to enter the wet well. Contact your your Barnes representative or Crane Pumps & Systems, Inc., local Barnes Pumps distributor for complete details. - Page 8 TYPICAL INSTALLATION WITH WIDE ANGLE 120 Volt 1 Phase LEVEL CONTROL Automatic Manual 240 Volt 1 Phase Automatic Manual FIGURE 2 FIGURE 3 Figure 2 shows a typical installation of an “A” version fl oat, Automatic - Plug fl oat cord into outlet, then plug pump (an “AU”...
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Page 9: Start-Up Operation
As the motor is oil fi lled, no lubrication or other maintenance out and shut the pump off if the windings become too hot, or is required, and generally Barnes Pumps will give very reliable the load current passing through them becomes too high. It... -
Page 10: Electrical Data
Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor. 2” Pumps ONLY: Mechanical Switch on SE51A, Cable 16/2, SJOW, 0.320 (8.1 mm) O.D. Piggy-Back Plug. Mechanical Switch on SE51AU & SE52AU, Cable 14/2, SJOW, 0.345 (8.8 mm) O.D. -
Page 11: Service And Repair
SECTION F: SERVICE AND REPAIR sealed areas and inspect joints for “air bubbles”. If, after NOTE: All item numbers in ( ) refer to Figures 16 thru 21. fi ve minutes, the pressure is still holding constant, and no “bubbles” are observed, slowly bleed the pressure and CAUTION ! - Operating pump builds up heat and remove the gauge assembly. - Page 12 F-2) Impeller and Volute Service: F-2.1) Disassembly and Inspection: To clean out volute (1) or replace impeller (33), disconnect power, remove hex bolts (26), and lockwashers (12), vertically lift motor and seal plate assembly from volute (1) see Figure 5. Clean out body if necessary. Clean and examine impeller (33), for pitting or wear and replace if required, inspect gasket (36) and replace if cut or damaged.
- Page 13 F-3.2) Reassembly: It is extremely important to keep seal faces clean during assembly. Dirt particles lodged between these faces will cause the seal to leak. Place spring (28c) over shaft and in place on rotating member (28b), making sure it is seated on retainer and not cocked or resting on bellows tail.
- Page 14 (46) from probes (4). Remove probes (4) from seal plate (5). To test the temperature sensor (50, optional), check for continuity between the black and white wires. If FIGURE 15 found to be defective, contact a motor service station or Barnes...
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Page 15: Replacement Parts
FIGURE 14 Reconnect motor and optional control leads to the underside of the terminal block(s) (21), (54 optional) as shown in Figure 13. Note that the pins are numbered underneath the terminal block. Place o-ring (20) into groove in terminal block and lubricate with dielectric oil. - Page 16 FIGURE 13...
- Page 17 FIGURE 13...
- Page 18 FIGURE 13 - CONTIUED...
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Page 19: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 20: Se-L & 3Se-L Single Seal - Cross-Section (Fig. 16)
SE- L & 3SE- L Series, Single Seal FIGURE 16... -
Page 21: Se-L & 3Se-L Single Seal - Exploded View (Fig. 17)
SE- L & 3SE- L Series, Single Seal FIGURE 17... -
Page 22: Se-Ht Single Seal - Cross Section (Fig. 18)
SE-HT (High Temp) Series - Single Seal FIGURE 18... -
Page 23: Se-Ht Single Seal - Exploded View (Fig. 19)
SE-HT (High Temp) Series - Single Seal FIGURE 19... -
Page 24: 3Se-Ds Double Seal - Cross-Section (Fig. 20)
3SE-DS Series - Double Seal FIGURE 20... -
Page 25: 3Se-Ds Double Seal - Exploded View (Fig. 21)
3SE-DS Series - Double Seal FIGURE 21... -
Page 26: Parts List
All double seal 105196 Motor Housing (Std) 105196HA (Optional) for all AU and HTAU, moisture and temp. sensors Motor: Capacitor (item 9): 030369BS 034964 SE51, SE51A, SE51AU, 3SE514L 030369BD 070963 3SE514DS 030370BS 070963 SE52, SE52AU, 3SE524L 030370BD 070963 3SE524DS 085472BS... - Page 27 105111 Ground Wire Assembly (Optional) for moisture and temp. sensors 016660 Screw, Self Tapping #8-32 x .375” Lg. 085326 ◊ Retaining Ring Included with Motor 017414 ◊ Bearing 1-135-1 Cap Screw All single seal, 5/16-18 x 1.75” Lg., Stainless 1-168-1 Cap Screw All double seal, 5/16-18 x 3.50”...
- Page 28 103746 Float Switch SE51AU, SE52AU 103755 Float Switch, High Temp. SE51HTAU, SE52HTAU See Table 2 Control Cable Optional for moisture and/or temp. sensors 103582 Compression Flange Included with Cable Set 090516 Cord Clip, (For SE51AU, SE52AU, SE51HTAU & SE52HTAU) 20-12-1 Washer, (For SE51AU, SE52AU, SE51HTAU &...
- Page 29 Notes...
- Page 30 Notes...
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Page 32: Returned Goods Policy
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.