SICK Dx35 Operating Instructions Manual
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SICK Dx35 Operating Instructions Manual

Distance sensors
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OPER ATING INS TRUCTI ONS
Dx35
Distance sensors
EN

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Summary of Contents for SICK Dx35

  • Page 1 OPER ATING INS TRUCTI ONS Dx35 Distance sensors...
  • Page 2 Germany Copyright This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Repro- duction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.

  • Page 3: Table Of Contents

    Aligning the DL and DR models ..........23 Alignment aid for infrared models ......... 23 Electrical connection ............... 25 Safety ..................25 Wiring notes ................25 Connecting the distance sensor electrically ......26 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 4 Output as alarm output ............49 10.3 Centering function ..............49 10.4 Teach confirmation function ..........50 Cleaning and maintenance ............. 51 11.1 Cleaning .................. 51 11.2 Maintenance ................51 Disposal .................... 51 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...
  • Page 5 Reflector plate and reflective tape ......... 64 14.3.1 Reflector plate ............64 14.3.2 Reflective tape ............64 14.4 IO-Link master ................. 64 Menu structure and settings overview ........... 65 Index ......................66 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 6 Operating instructions Distance sensors Dx35 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 7: Important Safety Notes

    Refer to the product information. → See "www.mysick.com/en/dx35". CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 8: General Information

    … indicates a potentially dangerous situation, which may lead to minor/slight injuries if not prevented. NOTICE … indicates a potentially harmful situation, which may lead to material damage if not prevented. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 9: Limitation Of Liability

    Please refer to the back page of these operating instructions for your agent's contact details. NOTE Before calling, make a note of all type label data such as type code, serial number, etc. to ensure faster process- ing. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 10: Ec Declaration Of Conformity

    Operating instructions Distance sensors Dx35 General information EC declaration of conformity → You can download the EC declaration of conformity online from "www.mysick.com/en/dx35". Environmental protection → See Page 51, Chapter 12 "Disposal" © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 11: Safety

    The DL35 and DR35 distance sensors are opto-electronic sensors for performing non-contact distance measurement on reflective tape. SICK AG assumes no liability for losses or damage arising from the use of the product, either directly or indirectly. This applies in particular to use of the product that does not conform to its intended purpose and is neither described nor mentioned in this documentation.

  • Page 12: Requirements For Skilled Persons And Operating Personnel

    No. 50, dated June 24, 2007 Fig. 1: Warning symbol on sensor having class 2 laser CAUTION LASER RADIATION Do not look into the beam. Class 2 laser product © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 13: Operational Safety And Particular Hazards

    For your own safety, please read and observe the following note: Laser beam WARNING Risk of injury from laser radiation! Looking directly into the laser beam may result in eye injury. • Do not look into the laser beam. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 14: Identification

    "Dx35 Distance sensor" type label 1 2D code 2 For type description, see type code 3 Article number (order number) 4 Year and month of manufacture 5 Serial number © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 15: Type Code

    Analog current or analog voltage output (Q2), switching output (Q1) and IO-Link Measurement Optimized for natural objects Optimized for reflective tape Miscellaneous Additional characters possible Table 1: "Dx35 distance sensor" type code 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 16: Structure And Function

    • "Q1" and "Q2" LEDs flash simultaneously: teach is being Q1 and Q2 in teach performed. mode • "Q1" and "Q2" LEDs flash alternately for 5 seconds: teach failed. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...
  • Page 17 Alignment quality indicator (IR models only) Q2 near, Q2 far, • The greater the number of LEDs that light up, the better slow … fast the alignment quality. in alignment mode 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 18 • In teach mode After previously performing teach, press select and set pushbuttons simultaneously for less than 1 second: Enter or leave fine teach. Table 5: Control elements © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 19: Function

    For the DT35 and DL35 models, the Q2 output can be configured as a current output (4 … 20 mA), voltage output (0 … 10 V), or switching output. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 20: Transport And Storage

    • File a complaint. NOTE Complaints regarding defects should be filed as soon as these are detected. Claims for replacement due to damage are only valid before the applicable complaint deadlines. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 21: Storage

    For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis. NOTE Other storage conditions may apply to special equipment. → See separate operating instructions for special equipment. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 22: Mounting

    5 seconds. 4. Perform coarse alignment. To do this, align the distance sensor roughly in the direction of the reflective tape. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...
  • Page 23 Q2 far slow fast select 15 Hz Q1 Q2 Q1 near ObSB Q1 far Q2 near ObSB Q2 far slow fast Fig. 6: Aligning infrared light models, entering alignment mode 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 24: Electrical Connection

    Incorrect wiring may result in operational faults. For this reason: • Follow the wiring notes precisely. NOTE We recommend using pre-assembled cables for the wiring. → For pre-assembled cables, see Page 60, Chapter 14.1. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 25: Connecting The Distance Sensor Electrically

    Analog output Qa/ switching output Q2 Blue Supply voltage: 0 V Q1/C Black Switching output Q1/IO-Link Gray Multifunctional input MF Table 6: Description of M12 plug, DT35 and DL35 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 26: Ds35 And Dr35

    Chapter 13.4. White Switching output Q2 Blue Supply voltage: 0 V Q1/C Black Switching output Q1/IO-Link Gray Multifunctional input MF Table 7: Description of M12 plug, DS35 and DR35 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 27: Commissioning

    The correct output must be selected before performing the teach procedure. → See Page 36, Chapter 8.5. NOTE The hysteresis is preset to 25 mm and can be adjusted only via IO-Link. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 28: Performing One-Point (Dto) Teach

    5 seconds or wait 5 minutes without pressing the pushbuttons. Q1 far or Q2 far (inverted behavior) Fig. 10: One-point teach for Q1 far or Q2 far (inverted behaviour) 1 Teach point: switching point, position 1 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 29: Performing Window (Wnd) Teach

    Q2 LEDs flash twice simultaneously. If the teach was not success- ful, the Q1 and Q2 LEDs flash alternately. 4. If necessary, perform fine teach. → See Page 34, Chapter 8.3. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 30 5 seconds or wait 5 minutes without pressing the pushbuttons. far < near (inverted behavior) Fig. 12: Setting switching points for window (inverted behavior) 1 Teach point far, position 1 2 Teach point near, position 2 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...
  • Page 31 7. If necessary, perform fine teach. → See Page 34, Chapter 8.3. 8. In order to leave teach mode, either press and hold the select pushbutton longer than 5 seconds or wait 5 minutes without pressing the pushbuttons. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 32: Teaching In The Background (Obsb)

    5. If necessary, perform fine teach. → See Page 34, Chapter 8.3. 6. In order to leave teach mode, either press and hold the select pushbutton longer than 5 seconds or wait 5 minutes without pressing the pushbuttons. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 33: Scaling The Analog Output

    2 Minimum span between the teach points of the distance near the sensor and the distance far from the sensor: 50 mm 3 Teach point for distance far from the sensor 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 34: Performing Fine Teach

    1. Perform teach. → See Page 27, Chapter 8.1 and Page 33, Chapter 8.2. 2. Press the select and set pushbuttons simultaneously for less than 1 second. The LED of the teach point to be moved flashes. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 35: Configuring The Speed

    → See Page 43, Chapter 9.3.3. 4. In order to leave teach mode, either press and hold the select pushbutton simultaneously for less than 5 seconds or wait 5 minutes without pressing the pushbuttons. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 36: Expert Mode

    • LED slow … fast flashes 3 x: switching output. 4. To leave expert mode, press and hold the select and set pushbuttons simultaneously for longer than 10 seconds or wait 5 minutes without pressing the pushbuttons. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 37: Reset To Factory Setting

    Teach in Q2 distance to object 1000 Teach in inverted behavior for Q2 distance to object 1100 Teach in Q2 near for window 1200 Teach in Q2 far for window 1300 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 38 3) These parameters are valid only for DT and DL models. For DS and DR models, these teach functions would cause an error indication (Q1 and Q2 LEDs flashing alternately). 4) → For a description, see Page 50, Chapter 10.4 "Teach confirmation function". © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 39: Io-Link Interface

    Physical layer Process data The process data for the Dx35 distance sensors has a data width of 16 bits. The content can be adjusted using the "process data structure" index 83. Factory setting for index 83: Option "3" 16-bit distance measurement value...

  • Page 40: Service Data

    64 bytes 1057652 – 21 (0x15) Serial number String 16 bytes 12130005 – 24 (0x18) Application- String 64 bytes Sensor location 1 specific name Table 13: IO-Link-specific service data © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 41: Sick-Specific - Outputs

    In 1 mm steps 92 (0x5C) Q2 output function UINT8 • 0: 4 … 20 mA DT35/DL35: 0 DS35/DR35: – • 1: 0 … 10 V • 2: Switching 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 42 • 1: Only Q1 inverted Bit 2 … 7: reserved • 2: Only Q2 inverted • 3: Q1 and Q2 inverted 0 … 50000 106 (0x6A) Distance offset UINT16 In 1 mm steps © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 43: Sick-Specific - Sensor Performance

    • 8: Filter depth 8 switching behavior. • 16: Filter depth 16 Writable only if "0: Expert" was selected for index "103". 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 44 Writable only if "0: Expert" was selected for index "103". 1) SICK-specific service data – sensor performance © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 45: Sick-Specific - Teach

    105 (0x69) Process data UINT8 • 0: 0.1 mm Resolution distance resolution measurement value • 1: 1 mm for the process data • 2: 10 mm (IO-Link only) 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 46: Sick-Specific - Other Settings

    • 0: Switch OFF • 1: Switch ON – 68 (0x44) Laser on/off UINT8 • 0: Switch OFF • 1: Switch ON Table 17: SICK-specific service data – other settings © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 47: System Command

    2 (0x02) System command: UNIT8 Reset parameter to the factory setting. Reset to factory setting Table 18: System command Error Codes → For error codes, see IO-Link specification V1.0. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 48: 10 Additional Functions

    → See Page 41, Chapter 9.3.2, indexes 74, 93, and 65. Fig. 15: Output behavior signal level warning (VMA) dependent on the received light level 1 Minimum received light level 2 Maximum received light level © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 49: Output As Alarm Output

    Q1 and Q2 LEDs flash alternately. near Fig. 16: Centering function for the example "window not inverted." 1 Old center point before centering function 2 New center point after centering function 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 50: Teach Confirmation Function

    5 Result: OK (100 ms), failed (300 ms). 6 Quit confirmation after 500 ms. 7 Return to current switching output. The switching output can be modified via a new teach point. © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 51: 11 Cleaning And Maintenance

    Please observe the following when disposing of the removal sensor: • Do not dispose of the device along with household waste. • Dispose of the device according to the applicable regulations in your country. 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 52: 13 Technical Data

    Technical data 13 Technical data NOTE You can download, save, and print the relevant online data sheet for your distance sensor, including technical data, dimensions, and connection diagrams, from "www.mysick.com/en/dx35". © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 53: Dimensions

    5 LEDs, teach-in 1 Optical axis, sender 2 Optical axis, receiver 6 LEDs, status Q1/Q2 3 Zero level 7 LED, Status indicator 4 Mounting hole M4 8 Control elements 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 54: Laser/Optics

    → See Page 55, Table 22. 4), 6) Switching frequency ≤ 500 ms Initialization time ≤ 20 min Warm-up time 1) With the "Super-slow" speed setting 2) Equivalent to 1 σ © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 55: Power Supply

    3) May not fall short of or exceed V tolerances Table 23: Power supply 13.5 Inputs Multifunctional input (MF) → See Page 36, Chapter 8.5 1) Response time: ≤ 60 ms Table 24: Inputs 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 56: Outputs

    EN 60068-2-6 / EN 60068-2-64 Shock resistance EN 60068-2-27 IP 65, IP 67 Enclosure rating Typical ambient light safety 40 klx ≤ 24 V 1) V Table 27: Ambient conditions © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 57: Mechanics

    (6.6) (13.1) (19.7) (26.3) (32.8) (39.4) (46) Distance in m (feet) Distance in m (feet) Fig. 19: Characteristic curve for "super-slow" speed Fig. 20: Characteristic curve for "slow" speed 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 58 Functional reserve Secured performance (0.24) Specification basis technical data (0.16) (0.08) (6.6) (13.1) (19.7) (26.3) (32.8) (39.4) (46) Distance in m (feet) Fig. 23: Characteristic curve for "super-fast" speed © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 59: 13.10.2 Dl35 And Dr35 Models

    Secured performance Slow (0.24) Super Slow Specification basis technical data (0.16) (0.08) (32.8) (65.6) (98.4) (131.2) (164.1) Distance in m (feet) Fig. 24: Characteristic curve for "super-slow" … "super-fast" speeds 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 60: 14 Accessories

    Ø 8.8 (0.35) Ø 10.5 (0.41) Fig. 26: Cable socket, M12, 5-pin, angled, with cable Description Type Order No. Cable socket, M12, 5-pin, angled, 2 m, PVC DOL-1205-W02M 6008900 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 61: Connection Cable (Plug-Socket)

    Mounting bracket, horizontal light emission for floor BEF-WN-DX35 2069592 or ceiling mounting or vertical for wall mounting, steel, zinc-coated, incl. mounting hardware for the sensor 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 62: Alignment Bracket

    (0.20) (0.20) 16.4 (0.65) (0.98) 44.5 (1.75) (1.81) (3.54) Fig. 28: Alignment bracket Description Type Order No. Alignment bracket, steel, zinc-coated, incl. mounting BEF-AH-DX50 2048397 hardware for the sensor © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 63: Universal Bar Clamp Systems

    BEF-KHS-N02 2051608 Plate N02N for universal clamps, mounting materials BEF-KHS-N02N 2051618 Plate N03 for universal clamps, mounting materials BEF-KHS-N03 2051609 Plate N03N for universal clamps, mounting materials BEF-KHS-N03N 2051619 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 64: Reflector Plate And Reflective Tape

    Fig. 31: Reflective tape Description Type Order No. "Diamond grade" reflective tape, self-adhesive, can be REF-DG-K 4019634 assembled from the sheet 14.4 IO-Link master Description Type Order No. IO-Link master IOLSHPB-P3104R01 6039728 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...

  • Page 65: 15 Menu Structure And Settings Overview

    For DT35/DL35: Q2 function can be selected (4 ... 20 mA/0 ... 10 V/switching). For DS35/DR35: Q2 function switching only For DT35/DL35: ObSB for Q2 available with active switching function only 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...

  • Page 66: Index

    Expert mode ..............36 Operating instructions .............8 Explanation of symbols ............8 Operating personnel External teach functions ..........37 Requirements ............12 Operational safety ............14 Factory setting ............... 37 8014868/YEF7/2014-09-02 • © SICK AG • Subject to change without notice...
  • Page 67 External teach functions ......... 37 Fine teach ..............34 Object between Sensor and Background (ObSB) .. 32 One-point ..............29 Window teach ............30 Window (Wnd) ............30 Technical data ............... 52 © SICK AG • Subject to change without notice • 8014868/YEF7/2014-09-02...
  • Page 68 1 (800) 325-7425 – tollfree Magyarország E-Mail info@sickusa.com Phone +36 1 371 2680 E-Mail office@sick.hu Nederland Phone +31 (0)30 229 25 44 More representatives and agencies at www.sick.com E-Mail info@sick.nl More representatives and agencies at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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