SICK deTec4 Core Ex II 3GD Operating Instructions Manual
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SICK deTec4 Core Ex II 3GD Operating Instructions Manual

Safety light curtain
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O P E R A T I N G I N S T R U C T I O N S
deTec4 Core Ex II 3GD
Safety light curtain

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Summary of Contents for SICK deTec4 Core Ex II 3GD

  • Page 1 O P E R A T I N G I N S T R U C T I O N S deTec4 Core Ex II 3GD Safety light curtain...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 3: Table Of Contents

    5.2.1 Mounting the QuickFix bracket..........8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 4 13.1 Scope of delivery..................13.2 Ordering information................. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 5 List of figures..................75 List of tables..................76 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 6: About This Document

    • CAD data and dimensional drawings O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The symbol indicates the receiver. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 8: Safety Information

    Ensure that only accessories that are approved for explosion-hazardous areas are used. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 9: Correct Use

    8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 10 For maintenance, you must be able to assess if the machine is operating safely. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 11: Product Description

    The safety light curtain has a resolution of 30 mm. This resolution provides hand protection. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 12: Product Characteristics

    The sender and receiver LEDs indicate the operational status of the safety light curtain. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...
  • Page 13 ERR LED also denote faults. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 14: Example Applications

    Figure 5: Hazardous point protection Figure 6: Access protection O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 15 Figure 7: Hazardous area protection 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 16: Project Planning

    O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 17: Scanning Range And Protective Field Width

    8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 18 = resolution of the safety light curtain in millimeters (mm) ° O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 19 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 20: Minimum Distance To Reflective Surfaces

    Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calculated minimum distance from the protective field. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 21: Protection Against Interference From Systems In Close Proximity To Each Other

    8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 22: Integration In Electrical Control

    The electrical control of the machine must meet the requirements of IEC 60204-1. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...
  • Page 23 Figure 15: No potential difference between load and protective device 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 24: Restart Interlock

    Before the machine can be restarted, the operator must reset the restart interlock. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...

  • Page 25: External Device Monitoring (Edm)

    Positively guided contactors are used for shutting down the machine. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 26: Connection Diagrams

    The definition must be based on the application conditions and the risk assess‐ ment and must be documented in a traceable manner. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 27: Test Rod Check

    8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 28 The OSSD LED must not illuminate green. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 29 The OSSD LED must not illuminate green. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 30: Visual Check Of The Machine And The Protective Device

    O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 31: Mounting

    The end with the cable connection must point in the same direction for the sender and receiver. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 32 (2). O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 33 2,5 Nm - 6 Nm 3 Nm 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 34: Mounting The Quickfix Bracket

    The two mounting surfaces for the brackets of the sender or receiver must be parallel and lie in the same plane. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 35 Figure 21: Mounting the QuickFix bracket to a profile 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 36: Mounting The Flexfix Bracket

    A screw nut or threaded hole is required on the machine or profile frame (3). O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 37 Figure 23: Inserting the safety light curtain in the FlexFix brackets 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 38 Figure 24: Mounting the FlexFix bracket on a device column (accessory) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 39: Mounting The Compact Flexfix Bracket

    (3). 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 40: Mounting The Upgrade Bracket

    There is no need to drill new holes, since the existing ones can be used for the replacement bracket. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 41: Affixing Labels

    8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 42: Electrical Installation

    • Mounting has been correctly executed. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...

  • Page 43: System Connection (M12, 5-Pin)

    Figure 31: System connection (male connector, M12, 5-pin) 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 44: System Connection Via Connection Cable (M12, 5-Pin To 8-Pin)

    C4000 safety light curtain with a deTec4 Core Ex II 3GD, without having to route new cables. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 45: Commissioning

    Make sure that the outputs of the safety light curtain do not affect the machine during the alignment process. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 46: Aligning The Sender And Receiver

    AR60 optional laser alignment aid. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 47: Alignment With The Quickfix Bracket

    Shift vertically • Rotate (± 15°) 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 48: Alignment With The Compact Flexfix Bracket

    Shift vertically • Rotation (± 15°) O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...

  • Page 49: Indication Of The Alignment Quality

    Alignment is good, stable availability. Blue Blue Blue Green 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 50: Check During Commissioning And Modifications

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 51: Operation

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 52: Maintenance

    We recommend the use of anti-static plastic cleaner (SICK part number 5600006) and the SICK lens cloth (SICK part number 4003353). O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 53: Regular Thorough Check

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 54: Troubleshooting

    "Ordering informa‐ tion", page O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 55 LED off. Ö LED flashes. O LED illuminates. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 56: Decommissioning

    SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD...

  • Page 57: Technical Data

    The nominal voltage in explosion-hazardous areas is 24 V DC. 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 58 Length of cable "Length of cable", page 60 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...

  • Page 59: Response Time

    1.82 1.32 0.96 2.64 1.92 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 60: Length Of Cable

    2100 1920 1930 Tolerance: ± 50 g. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...

  • Page 61: Dimensional Drawings

    8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 62: Ordering Information

    2100 1220351 C4C-SX21030A10000 1220364 C4C-EX21030A10000 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 63 ORDERING INFORMATION 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 64: Accessories

    For devices with a protective field height of 200 mm or greater. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 65 Figure 37: Dimensional drawing of the FlexFix bracket 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 66: Mounting Accessories

    Ambient operating temperature: Down to −30° C with fixed installation. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 67: Alignment Aid

    Ambient operating temperature: Down to –30 °C with fixed installation 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 68: Deflector Mirrors

    The information relates to 90° beam deflection per mirror and a protective field height of 900 mm. O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 69: Deflector Mirror Pns75 - Ordering Information

    1019435 1990 1950 PNS125-199 1092964 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 70: Mirror Columns

    Part number Test rod 14 mm 2022599 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 71 2022602 Test rod holder 2052249 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 72: Annex

    GB/T 19436.1 IEC 61496-2 GB/T 19436.2 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 73 GB/T 16855.1 ISO 13855 GB/T 19876 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 74: Checklist For Initial Commissioning And Commissioning

    O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...

  • Page 75: List Of Figures

    39. Example of use of deflector mirrors................68 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...

  • Page 76: List Of Tables

    35. Ordering information, test rods..................70 36. Note on standards...................... 72 O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK...
  • Page 77 LIST OF TABLES 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 78 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD 8021796/1DCM/2022-10-27 | SICK Subject to change without notice...
  • Page 79 LIST OF TABLES 8021796/1DCM/2022-10-27 | SICK O P E R A T I N G I N S T R U C T I O N S | deTec4 Core Ex II 3GD Subject to change without notice...
  • Page 80 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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