Bushing Service - Polaris Sportsman 850 Service Manual

PVT SYSTEM

BUSHING SERVICE

Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379-A
QTY.
ITEM PART DESCRIPTION
A, B
1 EBS Puller Tool
C 1 EBS Puller Nut
EBS Main Adapter
D 1
EBS Bushing Removal
E 1
Tool Instructions
Bushing Tool
–
1
Additional Special Tools
QTY. PART DESCRIPTION
Clutch Bushing Replacement Tool
1
Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM QTY. PART DESCRIPTION
P-90 Drive/Driven
#2 1 Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven Clutch
#5 1 Cover Bushing
Removal Tool
Main Puller Adapter
#8 1
Adapter Reducer
#9 1
Number Two Puller
#10 1
Adapter
5.20
NOTE
PART #
5132027
5132501
5132029
5132028
PA-47336
PART #
2871226
2870386
PART #
5020628
5020629
5020631
5020632
5010279
5020633
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads.
Piston Pin Puller:
2870386
3. Remove nut from puller rod and set aside.
4. Install puller adapter from kit PN 2871226).
NOTE