Caliper Installation - Polaris Sportsman 850 Service Manual

5. Install the brake pads.
6. Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.

CALIPER INSTALLATION

1. Install caliper assembly over the brake disc and onto
the bearing carrier. Torque mounting bolts to
specification.
TORQUE
Brake Caliper Bolts
37 ft. lbs (50 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
2. Install brake line with new seals, and torque the
banjo bolt fitting to specification.
TORQUE
Brake Line Banjo Fastener
37 ft. lbs (50 Nm)
3. Perform brake bleeding procedure as outlined earlier
in this chapter., page 9.11
4. Install the wheel and (4) wheel nuts. Torque wheel
nuts to specification.
TORQUE
Lug Nuts
Aluminum Wheels: 75 ft. lbs (102 Nm)
Steel Wheels: 45 ft. lbs (61 Nm)
BRAKE SYSTEM
9
9.21