Fuel Tank Installation - Polaris Sportsman 850 Service Manual

FUEL SYSTEM

FUEL TANK INSTALLATION

1. Reinstall the fuel tank assembly through the right
side. Be sure the tabs on the bottom of the fuel tank
are sitting in the slots of the support bracket.
2. Connect the fuel line to the fuel pump outlet.
Be sure to engage the white retainer on fuel line until it
snaps into place. Pull on fuel line lightly to confirm
connection.
3. Connect the fuel pump electrical harness.
4. Reinstall the vent line
5. Install the fuel tank mounting screws
securely.
6. Install the (4) screws into the bottom portion of the
right-hand footwell.
7. Remove the shop towel from the fuel tank inlet and
reinstall the front cab assembly.
8. Connect the fuel fill hose and tighten hose clamp
securely.
9. Reinstall the front rack or storage box assembly.
10. Install the front mud guards.
11. Reconnect the negative cable to the battery.
12. Install the upper side panels and seat.
4.12
NOTE
w
to the tank fitting.
q
and tighten
13. Test the fuel pump by turning on the key and
listening for the pump to activate.