Table of Contents
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Original Instructions (EN)
5, 8, and 11-Blade 27-inch and
8-Blade 32-inch DPA Edge Series
Cutting Unit
Reelmaster
®
3100-D Series Traction Unit
Model No. 03188—Serial No. 400000000 and Up
Model No. 03189—Serial No. 400000000 and Up
Model No. 03190—Serial No. 400000000 and Up
Model No. 03191—Serial No. 400000000 and Up
Form No. 3407-779 Rev A
*3407-779* A
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Table of Contents
Related Manuals for Toro 03189
Summary of Contents for Toro 03189
- Page 1 Cutting Unit Reelmaster ® 3100-D Series Traction Unit Model No. 03188—Serial No. 400000000 and Up Model No. 03189—Serial No. 400000000 and Up Model No. 03190—Serial No. 400000000 and Up Model No. 03191—Serial No. 400000000 and Up *3407-779* A Register at www.Toro.com.
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Page 2: Table Of Contents
1 Inspect the Cutting Unit......... 4 2 Using the Kickstand When Tipping the Cutting You may contact Toro directly at www.Toro.com for product Unit ..............4 safety and operation training materials, accessory information, 3 Adjusting the Rear Shield ........5 help finding a dealer, or to register your product. -
Page 3: Safety
• To ensure optimum performance and continued safety unit is in safe operating condition. certification of the machine, use only genuine Toro • Wear appropriate clothing, including eye protection; replacement parts and accessories. Replacement parts substantial, slip-resistant footwear;... -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit. Use the kickstand when tipping the – No parts required cutting unit. – No parts required Adjust the rear shield. -
Page 5: Adjusting The Rear Shield
Installing the Loose Parts Parts needed for this procedure: Straight grease fitting O-ring Procedure The grease fitting must be installed on the reel-motor side of the cutting unit. Refer to Figure 5 to determine the position of the reel motors. g191340 Figure 3 1. -
Page 6: Installing The Fixed Plate Kit (Optional)
Note: The number 1 hole is a less aggressive setting 4. Install the O-ring on the reel motor (Figure and the number 3 hole is a more aggressive setting. g191072 Figure 7 1. O-ring 5. Install the reel motor, and grease the side plate until g011963 excess grease comes out of the grease vent (Figure... -
Page 7: Product Overview
Contact your Authorized Service Dealer or After completing this procedure, always test the cutting Distributor or go to www.Toro.com for a list of all approved unit performance under your field conditions. You may attachments and accessories need to make further adjustments to obtain optimal cutting performance. - Page 8 Note: Each click turned moves the bedknife 0.022 mm (0.0009 inches). Do not overtighten the adjusting screws. 10. Test the cutting performance by inserting a long strip of cutting performance paper (Toro Part No. 125-5610) between reel and bedknife, perpendicular to the bedknife (Figure 13).
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Page 9: Height-Of-Cut Chart Terms
Aggressiveness of Cut 5. Place the spacers onto the screws on the roller brackets. 6. Secure the roller bracket and spacers to underside of Aggressiveness of cut refers to the angle of the bedknife side plate mounting flanges with the nuts previously relative to the ground (Figure 16). - Page 10 Adjusting the Height of Cut 19 mm (0.750 inch) Less Normal 1. Loosen the locknuts securing the height-of-cut brackets More to the cutting-unit side plates (Figure 17). 22 mm (0.875 inch) Less Normal More 25 mm (1.000 inch) Less Normal More 29 mm (1.125 Less...
- Page 11 g006510 Figure 20 1. Bedknife lip height* 6. To adjust the height of cut when fixed plate kits are installed on the cutting units, proceed as follows: • Remove the height-of-cut brackets and the front roller as described in Procedure 5 in the Setup section.
- Page 12 Toro Manual for Sharpening Reel and Rotary Mowers (Form No. 09168SL). Important: Light contact is preferred at all times.
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Page 13: Maintenance
Maintenance Lubricating the Cutting Unit Each cutting unit has 5 grease fittings (Figure 23) that must be lubricated regularly with No. 2 lithium grease. The lubrication points are the front roller (2), the rear roller (2), and the motor spline (1). Note: Lubricating the cutting units immediately after washing helps purge water out of the bearings and increases bearing life. -
Page 14: Servicing The Bedknife
Checking the Top Grind Angle The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the g027268 angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for... -
Page 15: Servicing The Bedbar
g003334 Figure 30 1. Bedbar bolt 2. Locknut 4. Remove each bedbar bolt, allowing the bedbar to g034114 be pulled downward and removed from machine Figure 28 bolt (Figure 30). Account for 2 nylon washers and 1. Angle-indicator mount 3. Bedknife 1 stamped steel washer on each end of the bedbar (Figure 31). - Page 16 g016648 g016648 Figure 32 1. Spring-tension nut 2. Spring...
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Page 17: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point 3. Align the keys on flange bushings to the slots in the frame and install the bushings (Figure 33). Adjusters (DPA) 4. Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings in the cutting 1. -
Page 18: Servicing The Roller
Roller Rebuild Tool Kit (Part No. 115-0803) roller rebuild kit. Refer to your parts catalog or contact your (Figure 34) are available for servicing the roller. The Authorized Toro Distributor for assistance. Roller Rebuild Kit includes all the bearings, bearing g007790 Figure 34 1. - Page 19 Notes:...
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- Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 23 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.