SICK GM700-02 Operating Instructions Manual
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SICK GM700-02 Operating Instructions Manual

SICK GM700-02 Operating Instructions Manual

In-situ gas analyzer probe version
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O P E R A T I N G I N S T R U C T I O N S
GM700
In-Situ Gas Analyzer Probe Version
Installation, Operation, Maintenance

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S GM700 In-Situ Gas Analyzer Probe Version Installation, Operation, Maintenance...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐...

  • Page 3: Table Of Contents

    Installation example..............5.5.2 Overview of installation steps (duct-side preparation)..8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 4 Select the ambient temperature range........Operation.................... 56 Safety......................8.1.1 Check before start-up.............. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 5 11.2 Removing the device................11.3 Preparing the device ready for shipping..........8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 6 13.2 User information on laser safety GM700..........Index....................91 O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 7: About This Document

    SICK AG uses standardized data interfaces such as, for example, standard IP technol‐ ogy, in its products. The focus here is on product availability and features. SICK AG always assumes that the customer is responsible for the integrity and confi‐ dentiality of data and rights involved in connection with using the products.

  • Page 8: Symbols And Document Conventions

    Table 2: Information symbols Symbol Significance Important technical information for this product O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 9 Symbol Significance Important information on electric or electronic functions 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 10: Safety Information

    Laser class 1 of the IEC 60825-1:2014-5: Only use device software 9105060_YEK0 or a newer software version. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 11 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...
  • Page 12 Ensure the potential equalization is connected during all work on the device described in these Operating Instructions. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 13: Warning Information On The Device

    HCl). The maximum laser output at the optical interface depends on the respective measuring component and is shown on the laser warning sign. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...
  • Page 14 Figure 3: Laser sign for NH measurement Figure 4: Laser sign for HCI measurement O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 15: Intended Use

    (e.g., based on the SICK application questionnaire) and the rele‐ vant delivery state of the device (see delivered System Documentation). Contact SICK Customer Service if you are not sure whether the device corre‐ sponds to the state defined during project planning or to the delivered system documentation.

  • Page 16: Product Description

    Product description Product identification Product name GM700 Device version Measuring Probe Version Manufacturer SICK AG Erwin-Sick-Str. 1 · D-79183 Waldkirch · Germany Type plates Measuring Probe Version • Sender/receiver unit: On right side • On purge air fixture: On tube Product characteristics The device serves for continuous measurement of gas concentrations in industrial ■...

  • Page 17: Layout And Function

    Further information on the purge air unit, see Operating Instructions of the purge air unit. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 18: Check Cycle

    90° to gas flow O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 19: Gmp Measuring Probe In Detail

    Locking device for opening between measuring probe and SR-unit Light beam, sender-reflector Purge air connection CAN connection 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 20: Gas Connection For Sample Gas Sampling On Purge Air Fixture Of Gmp Measuring Probe

    Figure 8: GPP measuring probe description Reflector unit O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 21: Gpp Measuring Probe Gas Connections For Zero And Span Gas

    Figure 9: Gas inlets on the measuring probe Zero gas connection Test gas connection 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 22: Transport And Storage

    Protect the openings of the SR-unit and measuring probe from atmospheric influ‐ ences, preferably with the original transport safety devices. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 23 Pack all components for storage or transport. Preferably use the original packing. Store all components of the measuring system in a dry, clean room. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 24: Mounting

    Preparing the measuring point The operator is responsible for preparing the measuring point NOTICE Basis for determining the measuring point: • Preceding project planning (e.g., based on the SICK application questionnaire) • Final inspection specifications for device • Regulations of local authorities...

  • Page 25: Gm700 Scope Of Delivery

    Min. flange length in gas duct: 30 mm L = flange with tube length: Standard 240 mm 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 26: Overview Of Installation Steps (Duct-Side Preparation)

    Pay attention to the correct purge air pressure during project planning. If you have questions concerning the purge air pressure, contact SICK Customer Service or your local SICK representative.

  • Page 27: Installing The Control Units

    Even, vertical installation surface Dimension drawings, see "Dimension drawing evaluation unit", page 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 28 Fasten the control unit to the four fastening brackets with M8 screws. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 29: Install The Control Unit Away From The Sr-Unit

    Further information on laying lines, see "Information on laying lines", page 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 30: Installing The Terminal Box (Option)

    For information on installing the purge air unit, see the Operating Instructions of the purge air unit. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 31: Electrical Installation

    Plug the respective bridges for 115 V AC as shown on the connection plate of the evaluation unit. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 32: Connection Overview

    2 m and 3 m extensions possible Inputs (6 x 0.5 mm O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 33: Lines

    • No extra installation effort. Fitting the control unit at a distance • Terminal box with a 24 V power supply unit (available from SICK). • Terminal box - SR-unit: 4 m CAN bus line (in scope of delivery). •...

  • Page 34: Connecting I/O Interfaces

    Let the device cool down before performing work on the CAN screw fitting. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 35: Wiring The Evaluation Unit

    When using a CAN line provided by the customer, connect the wires to the “Sensor” terminal strip. Do not connect +24 V and GND (ground). 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...
  • Page 36 " Maintenance request (NO contact) § Function check (NO contact) O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 37: Customer Wiring Of The Terminal Box (Optional)

    NOTICE The CAN-H and CAN-L lines must be twisted pairs. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 38: Connecting The Sr-Unit

    ) of the plant ground with one eyelet over the bolt. Position and tighten the M6 nut. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 39 EvU, cast metal version EvU, sheet metal version Connection for grounding conductor 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 40: Commissioning

    (hot/dangerous to health). You are capable of recognizing and preventing danger by possibly escaping gases. If one of these requirements is not met: Contact SICK Customer Service or your local SICK representative. Laser radiation WARNING Eye injuries through laser radiation The invisible laser beam within the SR-unit is not accessible when fitted.

  • Page 41: Overview Of Commissioning Steps

    ÉFor this step, disconnect the SR-unit from the power supply 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 42: Material Required

    To seal the connection between SR-unit, reflector and purge air fixture: Rubber sealing ring ° O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 43: Fitting The Sr-Unit On The Purge Air Fixture Of The Measuring Probe

    During installation or maintenance: Switch the power supply off before opening the device. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 44 Bring the alignment tool into the adjustment position: 1. Turn lever 2. Pull lever down O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 45: Optical Fine Alignment On The Version For Hci Measurement

    Maintenance mode/Optical Alignment is active. The EvU display switches to dis‐ play the measuring channel brightness. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 46: Two Types Of Zero Point Checks

    This can be achieved by feeding the zero gas via a heated sample gas line or passively with a ¼“ metal tube, which is pushed beneath the channel insulation for contact with the hot duct wall. Here, the preheating spiral that can be ordered from SICK can be used or a construction adapted for the installation.

  • Page 47: Carrying Out Zero Adjust (On The Measuring Path Free From Sample Gas)

    Using a gas hose: Inner sleeve (Part No. 5309138) ° 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 48: Repositioning The Probe Reflector

    (e.g. from vertical to horizontal direction) but the SR-unit must sit vertically. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 49 Swap the Allen and slotted screws: Screw the Allen screw in the triple holder groove. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...
  • Page 50 Figure 29: Fitting the reflector unit Allen screw to mark the reflector alignment O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 51: Fitting The Measuring Probe On The Flange With Tube

    Fitting the GMP and GPP measuring probes on the flange with tube is identical. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 52: Putting The Purge Air Unit Into Operation

    Loosen the quick-release fasteners. Pull the hinge pin upwards. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 53: Installing The Weatherproof Cover

    Position the mounting ring on the side of purge air fixture. Screw the bottom mounting ring to the top mounting ring. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 54: Starting Measuring Operation

    "Menu tree Maintenance", page Set Mode to“Off”. Press “meas”. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 55: Operating States

    - Diag", page 62, and the Error and Warning Message Tables, see "Error messages", page 72 see "Warning messages", page If the error cause cannot be cleared: Contact SICK Service. 7.14.1 Operating states Message on EvU display Meaning INIT...

  • Page 56: Operation

    Function buttons for menu navigation and input Function buttons for menu selection O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...
  • Page 57 MALFUNCTION • Reading malfunction messages, see Diagnosis mode (diag) 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 58: Menu Tree Of The Evaluation Unit

    Cross-Duct: OH Cross Duct: Reflector O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 59: Menu Tree Parameter

    Range high: 0 ... 999999 Cycle Out: No, Yes 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 60 ■ XXXXXXX XXXX ■ GMM700/DSP ■ XXXXXXX XXXX ■ O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 61: Menu Tree Calibration

    Resets parameters to factory settings Reset Parameter a All settings are overwritten! 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 62: Operating Using The Serial Interface

    Call up the Table of warning messages. Syntax: GM700<<DIS WTBL O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 63: Error Messages Table

    Command “DIS MERB” calls up the diagnostic data. Syntax: GM700<<DIS MERB 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 64: Maintenance

    Only open the device when good ventilation is available, especially when a leak of one of the device components is suspected. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 65: Maintenance Plan

    "Cleaning the purge air unit", page 69 Check and/or clean the purge air unit and purge air unit Operating Instructions. Check analyzer with span gas Normally carried out by SICK Service. Control and track the laser working point during Normally carried out by SICK Service. measurement 1W = Weekly, 1M = Monthly, 3M = Every 3 months, 6M = Every 6 months, Y = Yearly 9.2.1...

  • Page 66: Preparatory Work

    Quick-release fasteners of the sender/receiver unit Intermediate housing Hinge pin O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 67: Visual Check

    – – Tight seat of line connections Damage on the evaluation unit (e.g., LC display failure): Contact SICK Service. Cleaning the optical interfaces WARNING Risk of injury through uncontrolled escape of process gas when the gas duct is opened when under overpressure Swiveling the SR-unit open can lead to contact with toxic and/or hot gases with over‐...
  • Page 68 Close the enclosure immediately after cleaning to protect the cleaned optical inter‐ faces against moisture and dust. O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 69: Cleaning The Purge Air Unit

    Put the purge air unit back into operation. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700...

  • Page 70: Troubleshooting

    O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 71: Device Not Functioning

    Exchange evaluation unit and/or electron‐ ics board module. Contact Service. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 72: Communication Fault Between Evaluation Unit And Receiver

    If necessary, reconfigure the parameters. If the error message appears again: Exchange the evaluation unit. Contact SICK Service. 10.4.1 Communication fault between evaluation unit and receiver Error message: "Sensor Communication" The receiver sends data continually to the evaluation unit, an error message is gener‐...
  • Page 73 Outer plug-in connectors on SR-unit. Inner plug-in connectors in SR-unit. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 74: Warning Messages

    For a short malfunction: Swiveling the SR-unit out is sufficient O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 75: Corrosion On Flange

    Action Unsuitable materials Check project planning. Corrosion on flange. 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 76: Decommissioning

    You are capable of recognizing and preventing danger by possibly escaping gases. If one of these requirements is not met: Contact SICK Customer Service or your local SICK representative. DANGER Hazard by gas escaping when the SR-unit is swiveled out Overpressure in the gas duct can cause hot and/or noxious gases to escape when the SR-unit is swiveled out.

  • Page 77: Removing The Device

    11.3 Preparing the device ready for shipping Before shipping: Contact your local SICK representative. The addresses are on the back cover of the Operating Instructions. Your SICK representative can advise you whether the defective device can be repaired locally or whether it would more advantageous for you to return the device for repair.

  • Page 78: Environmentally Compatible Disposal

    Electronics: Capacitors, rechargeable batteries, batteries • Display: Liquid of LC-Display O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 79: Technical Data

    -20 °C … +55 °C Ambient humidity ≤ 85% relative humidity; non-condensing Conformities 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 80: Sender/Receiver Unit

    NH3: +300 °C ... +430 °C Process pressure 120 hPa Degree of protection IP65 O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 81: Evaluation Unit: Sheet Steel Enclosure

    200 mm x 346 mm x 97.5 mm Weight ≤ 4.7 kg 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 82: Evaluation Unit: Cast Metal Enclosure

    175 mm x 110. 5 mm x 175 mm Weight 3 kg O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 83: Dimension Drawings, Sender/Receiver Unit

    Dimension drawings, sender/receiver unit Figure 36: GM700 sender/receiver unit (all dimensions in mm) 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 84: Dimension Drawings, Open Measuring Probe (Gmp)

    30 kg Application-specific lengths on request All lengths in mm O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 85: Dimension Drawings Gpp Measuring Probe (Gas Permeable Probe)

    40 kg Application-specific lengths on request All lengths in mm 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 86: Dimension Drawing Evaluation Unit

    (9.25) (11.38) Figure 40: Evaluation unit, cast metal housing O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 87: Dimension Drawings: Mounting Flange Dn125

    Dimension drawing terminal box Figure 42: Dimensions terminal box (all dimensions in mm) 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 88: Dimension Drawing, Purge Air Unit

    Figure 44: Weatherproof cover for sender/receiver unit (all specifications in mm) O P E R A T I N G I N S T R U C T I O N S | GM700 8022447/0000/2018-01 | SICK Subject to change without notice...

  • Page 89: Annex

    ICNIRP; the EN 60825-1:2014-08, however, takes the more recent guidelines of the ICNIRP into account. SICK assumes that the limit value concept of Directive 2006/25/EC will be adapted according to EN 60825-1:2014-08, however, SICK is not aware of the time horizon.
  • Page 90 This is below the limit values of the allowable radiation (AEL = allowable emission limit) of laser class 1, according to IEC 60825-1:2014-5 (30.3 mW for GM700-02 laser radiation), but factor 1.6 above the limit value of the European health and safety regu‐...

  • Page 91: Index

    66 Removing the intermediate housing..........67 8022447/0000/2018-01 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 92 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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