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DC-UPS - 24V, 20 A, 480 W
Catalog Number 1606-XLS480-UPS
Reference Manual
Original Instructions

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Table of Contents
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Summarization of Contents

Important User Information
Safety Warnings and Hazards
Explains critical safety warnings like WARNING, ATTENTION, SHOCK HAZARD, BURN HAZARD, ARC FLASH HAZARD.
Product Overview
Product Features
Overview of the 1606-XLS480-UPS controller and its features.
Installation Instructions
Installation Warnings and Procedures
Details on safe installation, including warnings and procedures.
Input/Output Characteristics
Operating Modes and Voltage Ranges
Explains power supply mode, battery mode, and input voltage ranges.
Batteries and Battery Charging
Battery Selection and Charging Method
Discusses battery requirements, selection, and the CC-CV charging method.
Buffer Time
Buffer Time Definitions and Curves
Defines buffer time and presents typical time curves for different battery capacities.
Unit Interfaces and Controls
Relay Contacts and Inhibit Input
Describes relay contacts for monitoring and the inhibit input for disabling buffering.
Lifetime Expectancy and MTBF
Lifetime and Reliability Data
Provides data on calculated lifetime expectancy and Mean Time Between Failures (MTBF).
System Diagrams and Wiring
Functional Diagram
Illustrates the internal components and signal flow of the DC-UPS.
Terminals and Wiring Specifications
Details terminal types, specifications, and general wiring instructions.
Front User Interface
Controls and Indicators Overview
Describes the function of LEDs, switches, and connectors on the front panel.
Electromagnetic Compatibility (EMC)
EMC Test Results and Compliance
Details EMC test results and compliance criteria for industrial environments.
Environmental Specifications
Operating Conditions
Lists operational temperature, humidity, vibration, shock, and altitude ratings.
Protection and Safety Features
Protection Features
Outlines output protection, overvoltage, penetration, and temperature protections.
Safety Features
Covers input/output separation, isolation resistance, and touch current.
Certifications and Standards Compliance
Regulatory Compliance Listings
Lists UL, ATEX, IECEx, CSA, DNV, and other certifications and standards.
Dimensions and Weight
Physical and Installation Data
Provides physical dimensions, weight, housing material, and installation clearances.
Mounting Accessories
Wall-Mounting Bracket (1606-XLA-S44)
Describes the bracket for mounting without a DIN rail.
Side-Mounting Bracket (1606-XLC)
Details the bracket for mounting the device sideways.
Battery Modules and Sensor Board
Sensor Board for DC-UPS
Explains the sensor board for individual battery monitoring and charging.
24V, 12AH Battery Module (1606-XLSBATASSY3)
Details the 7Ah battery module with monitoring and protection features.
1606-XLSBATASSY4 Battery Module
Describes the 12Ah battery module with monitoring and protection features.
Application Notes
Battery Replacement Intervals
Guides on when and why batteries need replacement due to random or wear-out failures.
Battery Service Life Recommendations
Maximizing Battery Lifespan
Provides tips for prolonging battery life, including temperature and discharge management.
Input Protection and Output Circuit Breakers
External Input Protection
Discusses branch circuit protection requirements and recommendations.
Output Circuit Breakers
Explains the use of MCBs for 24V branches and tripping characteristics.
Back-Feeding Loads
Load Immunity
Explains the DC-UPS resistance to back-feeding loads and allowed voltage.
Parallel Use for Output Current and Redundancy
Configuration for Higher Output and Redundancy
Details configurations for increasing output current and achieving redundancy.
Series Use for 48V Applications
Series Connection for 48V Systems
Describes how to connect units for 48V applications.
Using the Inhibit Input
Inhibit Input Functionality
Explains how to use the inhibit input to disable battery mode and save capacity.
Troubleshooting Common Issues
Problem Diagnosis and Solutions
Provides solutions for common problems like error LEDs, no buffering, and mode switching.
Additional Resources
Related Publications and Websites
Lists related Rockwell Automation publications and websites for more information.
Rockwell Automation Support
Support Resources Overview
Outlines resources for accessing technical support, knowledgebase, and literature.

Table of Contents