SICK DUSTHUNTER T Operating Instructions Manual
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SICK DUSTHUNTER T Operating Instructions Manual

Dust measuring system
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DUSTHUNTER T
Dust Measuring System
Installation
Operation
Maintenance
O P E R A T I N G I N S T R U C T I O N S

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER T Dust Measuring System Installation Operation Maintenance...
  • Page 2 Please contact SICK AG or your local representative in case of doubt. Legal Information Subject to change without notice. © SICK AG. All rights reserved. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 3 Hazard or unsafe practice which could result in personal injury or property damage. NOTICE Hazard which could result in property damage. Information Symbols Important technical information for this product Supplementary information Link to information at another place DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 4: Table Of Contents

    Installing optional components for hall air monitoring ......43 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 5 Setting the Ethernet module parameters ........90 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 6 Password..............140 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 7: Important Information

    Important Information DUSTHUNTER T Important Information Main hazards Intended use Responsibility of user DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 8: Main Hazards

    Hazards through electrical equipment 1.1.2 The DUSTHUNTER T measuring system is operational equipment for use in industrial high- voltage current plants. WARNING: Danger through power voltage  Disconnect power supply lines before working on power connections or parts carrying power voltage.

  • Page 9: Intended Use

    – the device could become dangerous – the manufacturer’s warranty becomes void Restrictions of use  The DUSTHUNTER T measuring system is not approved for use in potentially explosive atmospheres. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 10: Responsibility Of User

    1.3.1 Designated users The DUSTHUNTER T measuring system may only be installed and operated by skilled technicians who, based on their technical training and knowledge as well as knowledge of the relevant regulations, can assess the tasks given and recognize the hazards involved.
  • Page 11 (e.g. when used for measurement and control purposes)  The malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral malfunctions. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 12 Important Information DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 13: Product Description

    Product Description DUSTHUNTER T Product Description Measuring principle, measured variables Device components Device features and configuration DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 14: Measuring Principle, Measured Variables

    ---------------------- -  = active measuring path meas ROPA – meas Transmission, opacity and relative opacity are usually specified in percent. Extinction:   -- -   DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 15: Response Time

    A function check triggered manually can help localize possible error causes should a device malfunction occur. Further information  Service Manual DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 16 (e.g. due to an electronic defect). A warning signal is generated when the "zero value" is outside the specified range. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 17  p. 75, §4.4.2,  p. 77, §4.4.4). Figure 5 Pivoted shutter settings on the sender/receiver unit Measuring position Contamination measurement Glass pane Control reflector (only on the sender side) Pivoted shutter DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 18: Device Components

    Operating and parameter setting program SOPAS ET Communication between sender/receiver unit and MCU As standard, each sender/receiver unit is connected to one control unit via the connection cable. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 19: Sender/Receiver Unit

    Mounting holes Control window Purge air connection Knurled screw Handle Connection for connection cable to reflector (only DUSTHUNTER T200) Flange Connection for connection cable to MCU Hinge DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 20 - 0: Without - 1: With contamination measurement on one side (sender side only) - 2: With contamination measurement on both sides Self-alignment: - 0: Without - 1: With DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 21: Reflector

    Purge air connection Reflector for DUSTHUNTER T100/T200 Mounting holes Flange Purge air connection Knurled screw Handle Flange Connection for connection cable to sender/receiver unit (only DUSTHUNTER T200) Hinge DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 22: Flange With Tube

    ● Maintenance check) ware updates. ● 3x on DUSTHUNTER ● Function control ● RS485 for sensor T100/200 ● Maintenance require- connection ment ● Limit value DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 23 Purge air connection The purge air hose (standard lengths 5 and 10 m ( p. 137, §7.3.3)) is a separate part of the measuring system (must be ordered separately). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 24 - P: Profibus - X: Ethernet type 2 Special versions - N: No special features EX certification - N: Without EX certification Software - E: Emission measurement DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 25 Alternatively, up to 8 single measured values of a sender/receiver unit can be displayed (toggle with "Meas" button). Figure 13 LC-Display with graphic (left) and text (right) display DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 26 2), to plug onto a hat rail ( p. 137, §7.3.6). A corresponding cable serves to con- nect the module to the processor board. Profibus DP-V0 to transfer via RS485 according to DIN 19245 Part 3 as well as IEC 61158. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 27: Optional External Purge Air Unit

    From sender/receiver unit to reflector Purge air hoses can have different lengths Weatherproof covers Weatherproof covers are available for sender/receiver units and reflectors used outdoors ( p. 135, §7.2.6). DUSTHUNTER T · Operating Instructions · 8012428 V2.2 · © SICK AG...

  • Page 28: Options

    The connection cable from the sender/receiver unit to the reflector is not required for DUSTHUNTER T50 and T100. Figure 15 Light/dust protection tube with holder Sender/receiver unit or reflector Light/dust protection tube Holder for light/dust protection tube DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 29: Device Check Accessories

    We especially recommend this option when a dust-free environment cannot be guaranteed for scaling. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 30: Device Features And Configuration

    Product Description Device features and configuration 2. 3 Device features 2.3.1 The DUSTHUNTER T measuring system is available in three different device versions with the following features: Feature Device version DUSTHUNTER T50 DUSTHUNTER T100 DUSTHUNTER T200 Active measuring path 0.5...2.5/2...5/4...8 m 0.5...2.5/2...5/4...12 m...

  • Page 31: Device Configuration

    Optional external purge air unit MCU-N We recommend using the optional external purge air unit when the control unit is > 3 m away from the sender/receiver unit and/or reflector. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 32 Product Description DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 33: Assembly And Installation

    Assembly and Installation DUSTHUNTER T Assembly and Installation Project planning Assembly Installing optional components for hall air monitoring DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 34: Project Planning

    (approx. 500 mm) Plan power Operating voltage, power According to Technical Data ( p. 124, Plan adequate cable cross-sections and supply requirements §7.1) fuses DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 35: Assembly

    Junction plate Fixing bolt for weatherproof cover Dimension a must be large enough so that a weatherproof cover can be fitted easily when necessary (approx. 40 mm). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 36 Do not let separated pieces fall into the duct.  Insert the flange with tube in the opening so that the "Top" marking points upwards ( p. 35, Fig. 16). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 37  p. 35, Fig. 16).  Use a suitable tube (for narrower ducts) or the adjusting device from SICK to align the flange tubes to each other exactly after welding ( p. 37, Fig. 19); axes deviation to each other max.

  • Page 38: Fitting The Mcu Control Unit

    Control unit type sion MCU-N: Control unit without MCU-N MCU-P purge air supply MCU-P: Control unit with purge air supply ( p. 22, §2.2.4) > 350 > 540 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 39 ● Whenever possible, lay the purge air hoses so that no water can collect. ● We recommend using the optional external purge air unit when the sender/receiver unit and reflector are more than 10 m away from the control unit. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 40: Fitting The Optional External Purge Air Unit

     Prepare holder ( Fig. 21).  Fasten purge air unit with 4 M8 screws.  Check whether the filter element is fitted in the filter housing otherwise fit when neces- sary. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 41: Fitting The Weatherproof Cover

     Mount the locking pins from the locking set on the base plate.  Put the weatherproof cover on from above.  Insert the holding catches into the counterpieces from the side, twist and lock in. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 42: Installing Fail-Safe Shutters

    FSS (Part No. 2065677,  p. 135, §7.2.6) . ● The weatherproof cover for analyzer (Part No. 2702407,  p. 135, §7.2.6) is sufficient for protection of the reflector. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 43: Installing Optional Components For Hall Air Monitoring

    If not, correct the alignment of the light/dust protection tubes.  Repeat procedure in reverse sequence. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 44: Installation

     Fig. 25). Figure 25 Electrical connection of the external purge air unit Low-pressure monitor Energy supply 4 x 1.5 mm 24 V  Connect protective conductor to terminal. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 45 (see Technical Data for purge air unit). Fuse each phase separately. Use circuit breakers to prevent phase failures on one side. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 46: Installing The Purge Air Supply

    To purge air connection To purge air connection of of reflector sender/receiver unit Optional external purge air unit Adapter 40-25 required for DUSTHUNTER T50 only Purge air hose DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 47: Connecting The Mcu Control Unit

     Connect power cable to terminals L1, N, PE of the MCU ( p. 47, Fig. 28).  Close off unused cable openings with dummy plugs. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 48 RS485 A Closed Closed Note To open, connect the plug-in connector to the Cable provided by customer according to plug on the sender/receiver unit. page 44, §3.3.1 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 49 Reflector DHT-R1x Plug assignment (only (View on pin side) DUSTHUNTER T200) RS485 B RS485 A Plug Plug Socket Socket Plug -24 V +24 V Socket SICK cable DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 50: Connecting The Reflector On Dusthunter T200

    AO 2 AO 1 Terminal assignment of AI module Figure 33 Terminal assignment of analog input module Analog input module Module carrier AI 2 + - AI 1 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 51: Start-Up And Parameter Settings

    Start-up and Parameter Settings Basics Application specific settings Installing the sender/receiver unit and reflector Setting standard parameters Setting the Interface module parameters Operating/setting parameters via the optional LC-Display DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 52: Basics

    The driver can also be installed using the hardware installation program in the Windows Control Panel. The USB driver creates a new COM port to be used for connecting SOPAS ET to the device ( p. 55, §4.1.3.2). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 53 Start-up and Parameter Settings Figure 34 Installing the USB driver DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 54: Connecting To The Device

    Start menu  If required, select the desired language in the "Tools / Language" menu ( p. 55, Fig. 37), confirm with "OK" and restart the program. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 55: Configuring The Interface

    COM Ports" group, click the "Advanced" button and configure according to Fig. 38 (set- tings are only required during the first connection to the measuring system). Figure 38 Interface selection and configuration DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 56  Click "Add", enter the IP address and confirm with "OK". Figure 39 Ethernet interface selection (example settings)  Click "Advanced..." and configure the interface in accordance with Fig. 40. Figure 40 Ethernet interface configuration DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 57: Connecting Using The "Network Scan Assistant" Tab

    The following message appears when no device is found (Troubleshooting, see Service Manual): Problems with Ethernet connections can be caused by incorrect addressing → contact system administrator.  Confirm search for connected devices with "OK". DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 58: Create A Connection Using Menu "Connection Wizard

    Figure 43 Selecting the interface  Check the interface configuration for settings in accordance with p. 55, §4.1.3.2 and change accordingly if necessary.  Click "Next >". DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 59 Start-up and Parameter Settings Figure 44 Search for connected devices Connection via COM port Connection via Ethernet The following message appears when no device is found (Troubleshooting, see Service Manual): DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 60: Select Device

    In window "Connection Wizard / Detected devices" ( p. 59, Fig. 44), activate the check box for the desired device file and click "Next". This transfers the device file to the "Project tree" window. Figure 46 Transferring the device file DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 61: Information On Using The Program

    (e.g. diagnosis and clearance of possible malfunctions) *): Depends on the program version The Level 1 password is contained in the Annex. Figure 47 Password entry and language selection DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 62: Online Help

    The individual menus and setting options are described in detail in the online help and are therefore not described further here. Figure 48 Online help The installed version is displayed. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 63: Application Specific Settings

    The reflector on DUSTHUNTER must be placed in the bracket of the adjusting stand according to Fig. 50. Figure 50 Mounting the DHT-R5x reflector on the adjusting stand Reflector DHT-R5x Optical axis Bracket for reflector DHT-R5x Adjusting stand DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 64  Clean the optical surfaces on sender/receiver unit and reflector ( p. 104, §5.2.1 and  p. 108, §5.2.2).  Wait approx. 30 min before starting the following work (measuring system must have reached operating temperature). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 65: Focussing The Sender Light Beam For Transmission Measurement

    "Adjustment / Manual Adjustment / Transmission set reference" directory (DUSTHUNTER T100)  Loosen the CAMLOCK clips on the DUSTHUNTER T50 sender/receiver unit ( p. 19, Fig. 7) and remove the electronics unit. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 66  Swivel the electronics unit back to measuring position and lock with the knurled screws.  For DUSTHUNTER T200, click "Mechanical centring" (‚Step 1‘) in the "Adjustment / Manual Adjustment / Transmission set reference" directory ( p. 65, Fig. 53). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 67 ( p. 69, Fig. 58). The measuring system must then be scaled after focussing has completed. NOTICE: The measuring system must be scaled again after every focus change. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 68: Scaling The Measuring System For Transmission Measurement

    Fig. 57,  p. 69, Fig. 58). While steps 1 to 6 (DUSTHUNTER T50/T200) or 1 to 7 (DUST- HUNTER T100) are processed, the associated indicator lights yellow. Figure 57 "Adjustment / Manual Adjustment / Transmission set reference" directory (DUSTHUNTER T50) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 69 ( p. 65, Fig. 53,  p. 68, Fig. 57 or Fig. 58) after this process is completed. When the devi- ations (< approx. 1%) are small, click the "Set reference" button, when the deviations are large, repeat setting of reference. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 70: Entering Application-Specific Parameters

    Start-up and Parameter Settings Entering application-specific parameters 4.2.4 Figure 59 Directory "Configuration / Application parameters" (example) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 71 Selection of measured variable whose values are to be Measure Value averaged EPA Conformity EPA-mode active Activated For use according to EPA standard Deactivated No use according to EPA standard DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 72: Installing The Sender/Receiver Unit And Reflector

    1 pair Sender/receiver unit Self-locking nut Spherical washer Sealing tape Cup springs (4 pairs); only with fastening set for sender/receiver unit Horizontal alignment Fixing point Vertical alignment DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 73 ( p. 67, Fig. 56). On DUSTHUNTER T200, the control window on the rear of the reflector is lit for better inspection of the optical alignment in the "Maintenance" mode. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 74: Setting Standard Parameters

     The basic type of the sender/receiver unit connected is displayed in the "Connected variant" window (field "Application selection"). Click "Save selection" to assign to the MCU. The sender/receiver unit must be connected to the MCU. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 75: Factory Settings

    The steps required to modify these settings are described in the following Sections. Prerequisite: The device data are located in the "Project Tree" window, the Level 1 password has been entered and "Maintenance" mode set. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 76: Determining The Function Check

    Hours Defining a start timepoint in hours and minutes. Start Time Minutes The value measured last is output during control value determination ( p. 16, Fig. 3). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 77: Setting The Analog Outputs Parameters

    ● In order to output the dust concentration under standard conditions ("Conc. s.c." (Ext)), set the parameters for the analog outputs according to §4.4.5. Figure 65 "Configuration / IO Configuration / Output Parameters" directory DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 78 The amount of the measured value is output. Analog Range low Lower measuring Physical value at live zero Output 1 range limit Scaling Range high Upper measuring Physical value at 20 mA range limit DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 79 Set the parameters for "Analog Output 2(3) Parameter" and "Analog Output 2(3) Scaling" in the same manner as for "Parameter Analog Output 1" and "Analog Output 1 Scaling". DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 80: Setting The Analog Inputs Parameters

    This parameter opens the "Analog input 4 - Oxygen" field to set the lower and upper range limit values and the Live Zero value. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 81: Setting The Response Time

    Remark Response time for the selected measured variable (  p. 15, §2.1.2) Damping time Value in s for Sensor 1 Setting range 1 ... 600 s DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 82: Calibrating For Dust Concentration Measurement

    MCU may not be changed anymore. On the optional LC Display (when used), the dust concentration is displayed as uncalibrated value in mg/m³. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 83 "Maintenance" state and enter the Level 1 password; reset the sender/receiver unit back to "Measurement" state afterwards). This method allows changing the parameters for the selected measuring range as desired. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 84: Data Backup

    The name of the file to be stored can be chosen freely. It is useful to specify a name with a reference to the sampling point involved (name of the company, equipment name). Figure 68 "Project / Export Device" menu DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 85  Select the "Diagnosis / Protocols" directory and click the button for the desired type of registration. Figure 70 "Diagnosis / Protocols" directory The file name and storage location must be specified for export to a PDF file. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 86 Start-up and Parameter Settings Figure 71 Specifying file name and storage location DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 87 Start-up and Parameter Settings Parameter protocol example Figure 72 DUSTHUNTER T Parameter protocol (example) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 88: Starting Normal Measuring Operation

    "Maintenance on/off" checkbox in the "Maintenance / Operation" window and click "Set State" ( Fig. 73). Standard start-up is now completed. Figure 73 Setting the operational state DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 89: Setting The Interface Module Parameters

     Configure the Interface module according to requirements. Figure 74 "Configuration / System Configuration" directory GSD file and measured value assignment are available for the Profibus DP module on request. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 90: Setting The Ethernet Module Parameters

     Set the desired network configuration in the "Ethernet Interface Configuration" field and click "Reset module" under "Expansion module information". Figure 75 "Configuration / IO Configuration / Interface Module" directory New address DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 91  Enter the new IP address set in the "Configuration / I/O Configuration / Interface Mod- ule" directory and confirm with "OK". Figure 76 Entering the IP address (example)  Click "Advanced" in the "Internet Protocol (IP)" directory. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 92 Ethernet. Increasing the value in the "Scan timeout" field from 500 ms to 3000 ms can minimize communication problems. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 93: Operating/Setting Parameters Via The Optional Lc-Display

    Start Start an action Save Store a changed parameter Meas Switch from main measured values to measured sensor values Display the contrast setting (after 2.5 s) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 94: Menu Structure

    (scrolls from 0 to 9) and/or "→" (moves the cursor to the right) buttons.  Select the desired value using the "^" and/or "→" buttons and write it to the device with "Save" (confirm 2x). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 95  Set the MCU to "Maintenance" mode, select the "MCU Variant" submenu and select the type "DUSTHUNTER T".  Enter the default password and store the type with "Save" (confirm twice). The other selection options have no significance here. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 96: Sender/Receiver Unit

    Figure 82 Entering the regression coefficients  D1_mon_PL: Active measuring path length in m ( page 14, §2.1.1) D2_EMI_outlet_PL: Inner stack diameter in m at the top end DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 97: Using Sopas Et To Modify Display Settings

    "Configuration / Display Settings" directory Window Entry field Significance Common Display Display language Language version shown on the LC-Display Settings Display Unit Unit of measurement system used in displays System DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 98 When activated, the measured value bar is scaled to the associated analog output. If not activated, define the limit values separately Range low Values for separate scaling of the measured value bar independent of the analog output Range high DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 99 Measured value 4 Extinction Measured value 5 Rel. opacity Measured value 6 Transmission Measured value 7 Not used Measured value 8 Not used MCU Value 2 Concentration s.c. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 100 Start-up and Parameter Settings DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 101: Maintenance

    Maintenance DUSTHUNTER T Maintenance General Maintenance on the sender/receiver unit and reflector Maintenance on the purge air supply Shutdown DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 102: General

    §1.3) during all work. Resume measuring operation after completing the work (deactivate the "Maintenance on/ off" checkbox in the "Maintenance / Operation" window and click "Set State"). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 103 Any repairs will be made by specialists onsite whenever possible. Auxiliary means required ● Brush, cleaning cloth, cotton swabs ● Water ● Replacement air filter, preliminary filter (for suction) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 104: Maintenance On The Sender/Receiver Unit And Reflector

    Level 1 password.  Loosen the knurled screws and swivel the housing to the side.  Close the mounting flange with cover ( p. 138, §7.3.7) . DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 105  Switch to the "Adjustment / Manual adjustment / Motor control" directory and click "Mounting" under "Pivoted shutter sender/receiver". The pivoted shutter then moves to the cleaning position. Figure 85 "Adjustment / Manual adjustment / Motor control" directory (DUSTHUNTER T100) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 106 "Start Manual Function Check" button. Figure 87 "Adjustment / Function Check - Manual" subdirectory The function check can also be triggered via the LC-Display on the MCU ( p. 94, §4.6.2). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 107  Move the pivoted shutter back into the measuring position. To do this, click the "Measurement" button in the "Adjustment / Manual adjustment / motor control" directory ( p. 105, Fig. 85).  Resume Measuring mode. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 108: Maintenance On The Reflector

     Carefully clean glass pane with an optics cloth.  Remove the cover from the mounting flange, swivel the housing back and lock with the knurled screws.  Resume Measuring mode. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 109 "Pivoted shutter reflector" ( Fig. 90). The pivoted shutter then moves to the cleaning position. Figure 90 "Adjustment / Manual adjustment / Motor control" directory (DUSTHUNTER T200) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 110  Trigger the function check (select the "Adjustment / Function Check - Manual" subdirec- tory in the "MCU" device file and click "Start Manual Function Check";  p. 106, Fig. 87). DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 111  Move the pivoted shutter back into the measuring position. To do this, click the "Measurement" button under "Pivoted shutter reflector" in the "Adjustment / Manual adjustment / Motor control" directory ( p. 109, Fig. 90).  Resume Measuring mode. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 112: Maintenance On The Purge Air Supply

    The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element, i.e. the components can remain on the duct. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 113: Control Unit With Integrated Purge Air Supply

     Reinstall the filter housing in the control unit. Figure 93 Exchanging the filter element for the control unit with purge air supply DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 114: Optional External Purge Air Unit

     Mount the filter housing cover, ensuring that it is aligned correctly with the housing, and snap the quick-releases into place.  Reconnect the purge air hose to the filter outlet using the hose clamp. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 115: Shutdown

     Use suitable auxiliary means to protect the connection cable plug-in connector against dirt and moisture.  Secure purge air hoses against penetration by dirt and moisture. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 116 Maintenance DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 117: Malfunctions

    Malfunctions DUSTHUNTER T Malfunctions General Sender/receiver unit Control unit DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 118: General

    Warning messages do not imply a malfunction of the measuring system. The current measured value continues to be output on the analog output. See the Service Manual for a detailed description of messages and options for clearance. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 119: Sender/Receiver Unit

    Description Indicator Current warning or error messages, or earlier messages stored in the error memory, can be shown by selecting "actual" or "memory" in the "Selection" window. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 120 Power supply (24 V) < 19 V tion ( p. 47, §3.3.4) ● Voltage loss on the connection cable (core cross-section too low in relation to the cable length) DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 121: Control Unit

     Exchange fuse. ● Defective fuse  Contact SICK Service. Warning and error messages in the SOPAS ET program Figure 97 "Diagnosis / Error messages/Warnings" directory Description Indicator DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 122  Replace the defective fuse (2) ( p. 138, §7.3.7).  Close and attach the fuse holder.  Close the door and connect power voltage. Figure 98 Replacing the fuse DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 123: Specifications

    Specifications DUSTHUNTER T Specifications Technical Data Dimensions, Part Nos. Optional components for hall air monitoring Expendable parts for 2 years of operation Password DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 124: Technical Data

    To communicate with the host PC, optional for Profibus DP, Ethernet (Cola B), Modbus TCP In temperature range - -20 °C ... +50 °C Upper limit only with distortion-free fitting With swivel angle ± 0.3°; total swivel range ±1° DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 125 Therefore exact range limits cannot be specified here. The following charts can be used to estimate the ranges used. These have been determined based on SICK's many years of experience and are valid assuming constant particle size and characteristics.
  • Page 126 Average particle size 8000 10 μm(after swirl filter) 5 μm(after electric filter) 7000 3 μm(after cloth filter) 6000 5000 4000 3000 2000 1000 Active measuring path in m DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 127 The DUSTHUNTER T100 and DUSTHUNTER T200 variants are tested for suitability in accordance with EN 15267 and may be used for continuous emission monitoring in plants requiring approval and plants according the 27th FICA. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 128: Dimensions, Part Nos

    Dimensions, Part Nos. 7. 2 All measures are specified in mm. Sender/receiver unit 7.2.1 DHT-T00 Figure 100 Sender/receiver unit 25 Designation Part No. Sender/receiver unit DHT-T00 1043902 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 129 Specifications Figure 101 Sender/receiver unit DHT-T10, DHT-T21  40 Designation Part No. Sender/receiver unit DHT-T10 1043903 Sender/receiver unit DHT-T21 1043904 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 130: Reflector

    1043905 Reflector DHT-R10 1043906 Reflector DHT-R01 1043907 Reflector DHT-R11 1043908 Reflector DHT-R02 1044093 Reflector DHT-R12 1044244 Reflector DHT-R13 (for active measuring paths up to 50 m) 1046009 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 131: Flange With Tube

    Flange with tube, Di = 70.2 Length 240 mm, St37 2017840 Flange with tube, Di = 70.2 Length 500 mm, St37 2017842 Flange with tube, Di = 70.2 Length 240 mm, 1.4571 2017841 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 132: Mcu Control Unit

    Supply voltage 24 V DC, without purge air unit, without display Control unit MCU-N2ODN01000NNNE in wall housing (orange), 1045003 Supply voltage 24 V DC, without purge air unit, with display Only for DUSTHUNTER T50 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 133 Supply voltage 24 V DC, with purge air unit, without display Control unit MCU-P2ODN01000NNNE in wall housing (orange), 1045004 Supply voltage 24 V DC, with purge air unit, with display Only for DUSTHUNTER T50 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 134: Optional External Purge Air Unit

    Purge air unit with blower 2BH13 and purge air hose, length 5 m 1012424 Purge air unit with blower 2BH13 and purge air hose, length 10 m 1012409 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 135: Weatherproof Covers

    Weatherproof cover for sender/receiver unit and reflector Figure 110 Weatherproof cover for analyzer Designation Part No. L in mm Weatherproof cover for analyzer 2702407 Weatherproof cover for analyzer, extended for FSS 2065677 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 136: Optional Components For Hall Air Monitoring

    Designation Part No. Holder for light/dust protection tube 2071484 Dust protection tube Figure 112 45° 45° Ø 100 Ø 125 Designation Part No. Dust protection tube 2071437 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 137: Accessories

    Connection cable for optional I/O modules 2040977 Interface, Profibus module DP V0 2040961 Interface module Ethernet type 1 2040965 Interface module Ethernet type 2 2069666 Modbus TCP module 2069664 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 138: Misc

    1700462 Cover 2052377 Fuse set T 2 A (for MCU with power voltage supply) 2054541 Fuse set T 4 A (for MCU with 24 V supply) 2056334 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 139: Expendable Parts For 2 Years Of Operation

    Control unit MCU with integrated purge air supply 7.4.2 Designation Number Part No. Filter element C1140 7047560 Optional external purge air unit 7.4.3 Designation Number Part No. Filter element Micro-Topelement C11 100 5306091 DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...

  • Page 140: Password

    If a wrong key is pressed when entering the password, the window must be closed and then the entering repeated. DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 141 Specifications DUSTHUNTER T · Operating Instructions · 8012428 V 2.2 · © SICK AG...
  • Page 142 E-Mail support@sick.jp 1 (800) 325-7425 – tollfree Magyarország E-Mail info@sickusa.com Phone +36 1 371 2680 E-Mail office@sick.hu Nederland Phone +31 (0)30 229 25 44 More representatives and agencies E-Mail info@sick.nl at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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Dusthunter t50Dusthunter t100Dusthunter t200

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