SICK DL100 Operating Instructions Manual
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SICK DL100 Operating Instructions Manual

Distance measuring device
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O P E R AT I N G I N S T R U C T I O N S
DL100 – PROFINET IO
Distance measuring device
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  • Page 1 O P E R AT I N G I N S T R U C T I O N S DL100 – PROFINET IO Distance measuring device...
  • Page 2 Changes and abbreviations of this work are prohibited without the express written agreement of SICK AG. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 3: Table Of Contents

    Transport inspection ............... 24 Storage ..................25 Mounting ..................26 Mounting process ..............26 Mounting notes ............... 26 6.3 Choose and mount reflector ..........27 Placement of multiple distance measuring device ....28 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 4 Submenu "MF1 – Srvice" ........49 8.5.11 Submenu "Preset" – move to initialization position ..............50 8.5.12 Menu "MF2" ............52 8.5.13 Menu "Offset" ............53 8.5.14 Menu “SpecFu” ............53 Perform reset ................54 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 5 10.3.14 Module 30: "Serial No/i8b" ........91 10.3.15 Module 31: "Product Code/i9w" ......91 10.3.16 Module 32: "Version HW/i8b" ........ 91 10.3.17 Module 33: "Version FPGA/i10w" ......92 10.3.18 Module 34: "Version uC/i10w" ......92 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 6 Connection cables with M12-connector, angled on M12-connector, straight ..... 109 15.2.3 Connection cables with M12-connector, straight on RJ45-connector, straight ....109 15.2.4 Connection cables with M12-connector, angled on RJ45-connector ........109 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 7 ......110 15.2.6 M12-connector, angled with cable on open end ......110 15.3 Mounting systems..............111 15.4 Other accessories ..............112 Menu structure................113 Index ......................116 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 8: Sick Ag • Subject To Change Without Notice • 8015273/Zpn2/2017

    Operating instructions Distance measuring device DL100 – PROFINET IO © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 9: Important Safety Notes

    → Voir « www.sick.com/dl100 ». ATTENTION! Tout usage de commandes, réglages ou toute application de procédures autres que ceux décrits dans ce document peut entraîner une exposition dangereuse au rayonnement. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 10: General

    General Information on the operating instructions These operating instructions offer important notes on handling of the dis- tance measuring devices DL100 of SICK AG. A prerequisite for safe work is compliance with all indicated safety notes and instructions. Furthermore, the local work safety regulations and general safety provi- sions applicable for the application of the distance measuring device must be complied with.

  • Page 11: Explanation Of Symbols

    … indicates a potentially harmful situation that may lead to property damage if not avoided. Advice and recommendations NOTE! … emphasizes useful advice and recommendations, as well as information for efficient and trouble-free operation. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 12: Limitations Of Liability

    For quick processing of the call, keep the data of the type label, such as type code, serial number, etc. ready. EC Declaration of Conformity → The EC Declaration of Conformity can be downloaded from "www.sick.com/dl100". © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 13: Environmental Protection

    Therefore: • Always observe the applicable environmental protection provisions. • Upon proper disassembly, send the disassembled components to recycling. • Separate the materials by type and recycle them. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 14: Safety

    Distance measurement is performed by a reflector. SICK AG assumes no liability for direct or indirect loss or damage resulting from use of the product. This in particular applies for any differing use of the product that does not meet the intended purpose and that is not described or mentioned in this documentation.

  • Page 15: Requirements To Skilled Persons And Operating Staff

    Work safety and special danger Observe the safety notes listed here and the warnings in the other chapters of these instructions to reduce dangers to health and avoid dangerous situations. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 16: Warning At The Device

    Operating instructions Distance measuring device DL100 – PROFINET IO Safety Warning at the device The distance measuring device DL100 has a category 2 laser installed. The measuring device is marked with a warning. EN/IEC 60825-1:2014 Complies with 21CFR1040.10 and 1040.11 except for deviations Complies with 21 CFR 1040.10...

  • Page 17: Danger Notes And Operational Safety

    Be particularly careful during mounting and alignment work. • Do not open the housing. Opening the housing will not switch off the laser. Opening the housing may increase the level of risk. • Current national regulations regarding laser protection must be observed. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 18: Identification

    Assignment for female connector Port 1 MAC address Serial number Assignment for female connector Port 2 Assignment for supply voltage plug Icon: Distance sensor reflector mode 10 Barcode 11 Production year and month © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 19: Setup And Function

    Device zero point Optical axis sender Optical axis receiver Bore for knurled screw of the optional alignment bracket Holder for optional alignment bracket Electrical connection Display and operating unit 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 20: Function

    For measurement, either the reflector or the measuring device may move linearly along the laser beam. The distance measuring device DL100 is equipped with two Ethernet interfaces. They serve communication via PROFINET IO and diagnosis and parameterization via SOPAS ET. The two interfaces have equal priorities and are internally connected to one switch.

  • Page 21: Display And Operating Elements

    • LED green: Ethernet present • LED orange flashing: Data transmission Interface PROFINET IO → See following table "LEDs BF and SF". Bus status → See following table "LEDs BF and SF". Table 1: LEDs 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 22 • Switch to the next lower menu level. • Save parameter change. • Confirm selection. • Leave parameter without saving. Switch to the next higher menu level. Table 5: Keys © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 23: Display

    Fig. 6: Measured value display Menu display Menu Fig. 7: Menu display NOTE! If a value or display has more than six characters, the characters are automatically displayed in sequence. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 24: Transport And Storage

    • Initiate complaints. NOTE! Report every defect as soon as you recognize it. Damages claims can only be asserted within the applicable complaint periods. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 25: Storage

    • Storage temperature: –40 to 75 °C • Relative humidity: max. 95 %, non-condensing • At storage exceeding 3 months, regularly inspect the general condition of all components and the packaging. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 26: Mounting

    • To avoid condensation, do not expose the distance measuring device to any quick temperature changes. • Observe the assembly notes for the reflector. → See page 26, chapter 6.2. • Keep sufficient distance to other distance measuring devices. → See page 28, chapter 6.4. • Keep sufficient distance to data transmission photoelectric switches. → See page 30, chapter 6.5. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 27: Choose And Mount Reflector

    Installing the reflector on highly reflective surfaces Left: Installed in driving axis, installed at the right in the lifting axis Distance measuring device Highly reflective surface Reflector Inclination of approx. 1° to 3° 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 28: Placement Of Multiple Distance Measuring Device

    Light beams in the same direction Fig. 9: Placement of two distance measuring devices with light beams in the same light direction. Distance measuring device DL100 Reflector Minimum distance Maximum scanning range © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 29 Mounting Light beams in the opposite direction Fig. 10: Placement of two distance measuring devices with light beams in the opposite direction. Distance measuring device DL100 Reflector Minimum distance 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 30: Place The Distance Measuring Device Towards The Adjacent Data Transmission Photoelectric Switch

    Fig. 11: Placement of the distance measuring device to the data transmission photoelectric switch ISD Distance measuring device DL100 Reflector Data transmission photoelectric switch ISD300, ISD400-1xxx or ISD400-6xxx Minimum distance © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 31: Align Distance Measuring Device And Reflector Against Each Other

    1) For distance measuring devices with a measurement range of 0.15 ... 200 m or 0.15 ... 300 m 2) For distance measuring devices with a measurement range of 0.15 ...300 m Table 6: Damping values 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 32: Mount Alignment Bracket And Distance Measuring Device

    Fig. 12: Mount alignment bracket Mounting screw M5 Alignment bracket 2. Turn out knurled screw until the distance measuring device can be inserted. 3. Move distance measuring device into the alignment bracket. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 33: Distance Measuring Device Above Alignment Bracket

    Fig. 14: Attach distance measuring device with the knurled screw Knurled screw Distance measuring device above alignment bracket Align the distance measuring device with the alignment bracket according to the following figures. The sensor light spot must hit the center of the reflector. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 34 Set screw to align the distance measuring device in X-direction Alignment in Y-direction Fig. 16: Align distance measuring device in Y-direction using the alignment bracket Set screw to align the distance measuring device in Y-direction © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 35: Electrical Connection

    Wiring Notes ATTENTION! Fault from improper wiring! Improper wiring may cause malfunctions in operation. Therefore: • Only use shielded cables with twisted pair wires. • Observe wiring notes. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 36 NOTE! → Ready-made cables, see page 109, chapter 15.2. All electrical connections of the distance measuring device DL100 are M12 round plugs. The connection plugs of the distance measuring device are compatible to the SpeedCon™-quick connections and standard-M12 screw connections.
  • Page 37 Cables that are sources of interference, such as control cables for inductive loads, motor brakes Cables that are strong sources of interference, such as frequency converter output cables, supply to welding plants; power cables 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 38 Operating instructions Distance measuring device DL100 – PROFINET IO Electrical connection Fig. 20: Briefly connect shield with a large area - earth both sides © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 39: Electrically Connect Distance Measuring Device

    • Connection 3 “Ethernet Port 2“ Fig. 21: Position of the electrical connections Plug for the supply voltage Female connector for Ethernet Port 1 Female connector for Ethernet Port 2 not connected 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 40: Connection Diagrams

    Send data signal, not inverted orange white/green Receive data signal, not inverted Tx– orange Send data signal, inverted Rx– green Receive data signal, inverted Table 8: Description socket Port 1 and Port 2 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 41: Operation At The Measuring Device

    • Wait for approx. 2 minutes. The display automatically switches back to measured value display without operation of a key. Any settings made are also saved. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 42: Change Value

    Display of the pending warnings. When an error is pending, the LED PWR flashes red. When no errors are pending, no errors are displayed. → Also see page 97, chapter 12.3, list of possible errors. Table 9: Main menu © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 43: Menu "Swvers

    Main menu → → Menu → → SwVers → → HwVers Push the -key so that the parameter "HwVers" is displayed. Parameter Description HwVers Version number display Table 11: Menu "HwVers" 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 44: Menu "Profin

    • The parameter is only displayed if the option "Yes" is selected for the parameter "more". Options • 0.1 • 1.0 • 10.0 • 100.0 Factory setting • 0.1 mm/s Table 12: Menu "Profin" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 45: Menu "More

    • Enable: Multifunction input/output MF1 and multifunction output MF2 are activated. • Disable: Multifunction input/output MF1 and multifunction output MF2 are deactivated. Factory setting • Enable Table 14: Menu "MFx On" 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 46: Menu "Mf1

    No further submenu is displayed for the option “LsrOff”. When the multifunction input MF1 is active, the laser is switched off. Count Counts the switching events of the multifunction input/output. The counter is reset by deactivation and activation of the distance measuring device. Table 15: Menu “MF1” © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 47: Submenu "Mf1 - Dist

    Set Hysteresis for the switching threshold Table 16: Submenu "MF1 – Dist" active inactive Limit Dist. Hyst Fig. 24: Displaying the function "Dist." Limit Distance-dependent switching threshold Hyst: Switching threshold hysteresis Dist: Measured distance 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 48: Submenu "Mf1 - Speed

    • –: Once the set speed is exceeded with decreasing distance, the switching output is activated. Factory setting • + / – Table 17: Submenu "MF1 – Speed" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 49: Submenu "Mf1 - Srvice

    Possible reasons may be incorrect measure- ments, interruption of the light beam, optical interferences or electrical interferences. Options • On • Off Factory setting • On 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 50: Submenu "Preset" - Move To Initialization Position

    We recommend performing the "Preset" in standstill or at very low speeds. The maximum activation time is typically at 10000 cycles. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 51 4. Activate the multifunction input MF1, e.g. via a proximity initiator, photo- electric sensor or switch. 5. The output value of the distance measuring device corresponds to the value set for "Preset" at the initialization position. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 52: Menu "Mf2

    → Also see page 47, Table 16. Submenu "MF2 – Speed" This submenu corresponds to the submenu "Speed" in the menu "MF1". → Also see page 48, Table 17. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 53: Menu "Offset

    • Menu “more”: Option “Yes” Parameter Description AvgDst Select filter depth for the distance values. Options • Medium • Slow • Fast Factory setting • Medium Note: Medium and Slow use the same averaging depth. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 54: Perform Reset

    2. Push the key 3. The safety request "Sure?" is displayed. 4. Push the button to reset the measuring device to the delivery state. Push the key to cancel the process. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 55: Operation Via Ethernet (Ethernet Interface)

    Operation via Ethernet (Ethernet interface) Operation via Ethernet (Ethernet interface) The distance measuring device DL100 is equipped with two Ethernet interfaces. They serve communication via PROFINET IO and diagnosis and parameterization via SOPAS ET. The two interfaces have equal priorities and are internally connected to one switch.

  • Page 56: User Information

    "Store user information". Field "Device name" Parameter Description Name Enter optional device name for device identification. Read/Write access • Read and write Factory setting • Empty Table 27: Page "User information" – field "Device name" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 57: Measurement Values

    Click the button "Auto-Scale Y" to adjust the display to the current measurement values. Read/Write access • Read and write Unit • m Table 30: Page "Measured data" – field "Distance value" 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 58: Diagnostic Data

    Display of current errors: Laser, temperature, level and plausi- bility Read/Write access • Read only Level Display of the current reception level (damping value) Read/Write access • Read only © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 59: Parameter Settings

    Specify present value for the distance measurement value. Read/Write access • Read and write Input value • –300000 ... 300000 Unit • mm Factory setting • 0 Table 33: Page "Parameter settings" – field "General settings" 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 60 Activate and deactivate multifunction input and output MF1 and multifunction output MF2. Read/Write access • Read and write Input value • 0: off / 1: on Factory setting • On Table 36: Page "Parameter settings" – field "MF1/MF2 activation" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 61 MF1. Read/Write access • Read and write Input value • 0: high / 1: low Factory setting • Low Table 37: Page “Parameter settings” – field “MF1 Function configuration” 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 62 Threshold Enter switching threshold for the multifunction output MF1. velocity Read/Write access • Read and write Input value • 0 ... 15000 Unit • mm/s Factory setting • 5000 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 63 • The warning messages "Measurement stability", "Level", "Laser", "Temperature" and "Device not ready" are activated. The message "Heater state" is deactivated. Table 40: Page "Parameter settings" – field "MF1, Service configuration" 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 64 You may reset the counters via the button "Reset MF2". Read/Write access • Read and write Input value • –2147483648 ... 2147483647 Table 42: Page "Parameter settings" – field "Number MF activation" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 65 Enter power up threshold for heating. Read/Write access • Read and write Input value • –10 ... +40 Unit • °C Factory setting • –10 Table 44: Page "Parameter settings" – field "Heater" 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 66: Methods

    • Use the selection button to select the desired option. • Click the button to perform the option. Read/Write access • Write only Input value • 0: Off / 1: On / 2: Auto Factory setting • Auto Table 47: Page "Methods" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 67: Profinet Io-Interface

    FFurthermore, the functions of auto negotiation, auto cross over and full duplex are implemented. The DL100 has an integrated dual port switch and can be used in star or line topology. The following functions are sup- ported by the device amongst others: Media Redundancy (MRP), Topology Detection (LLDP), Device Replacement with out exchangeable medium/PG function and MIB/SNMP.

  • Page 68: Device Description File (Gsd)

    2. Follow the instructions in the online help or user manual of the network engineering tool to import the device description file. The hardware catalog is displayed in the network engineering tool. You may use a PROFINET IO network engineering tool to configure the dis- tance measuring device for your application. You need the device descrip- tion file (GSD) for this. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 69: Configure Participants

    Operating instructions Distance measuring device DL100 – PROFINET IO PROFINET IO-interface 10.1.3 Configure participants Each PROFINET IO filed device has its own MAC address. The MAC MAC-Adresse address of the DL100 PROFINET IO is written on the type label (e.g. 00:06:77:02:00:A7 → See page 18, chapter 3.1 „Type label”. Name, IP address assigned Additionally, a PROFINET IO field device requires a unique, plant-specific automatically device name.

  • Page 70: Module Types And Module Designation

    Input value to the master, comprising 2 words with the code "Distance" • Preset Dyn/o2w Output value from the master to the device, comprising 2 words with the code "Preset Dn" © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 71: Module Overview

    Input module Distance Input 2 words Speed Input 2 words Resolution of the Configuration 0.1 … 100 mm distance value Resolution of the speed Configuration 0.1 … 100 mm/s value 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 72 16 bit 5 bytes Input module Temperature [°C] Input 1 byte Signal level [dB] Input 2 bytes Service hours [10h] Input 2 bytes Table 52: Module overview – “02_Device state” © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 73 [MF2 Service] Not Parameter Off / on Ready [MF2 Service] Heating Parameter Off / on Status Empty Parameter Preset Static [mm] Parameter –300000 ... module 300000 Empty Parameter Offset [mm] Parameter –300000 ... module 300000 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 74: Module Description

    This module reads the current distance value according to the settings of offset and resolution. Note If a device error, missing reflector or contamination led to no valid measurement value being present, the value "0" is output for distance and the corresponding bits are set in the status bytes. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 75: Module 2: "Distance/I1W

    Input values Rel. Adr. Description Current distance in the current resolution under consideration of offset. Depending on resolution, one digit corresponds to 0.1 to 100 mm. Type • Prefix-applied 16 bit digit in a complement of two (cut if applicable) 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 76: Module 3: "Speed/I2W

    0.1 mm/s, 1 mm/s, 10 mm/s or 100 mm/s. Value range • 0.1 mm/s • 1 mm/s • 10 mm/s • 100 mm/s Standard value • 1 mm/s © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 77: Module 4: "Distance/I2W, Speed/I2W

    0.1 mm/s, 1 mm/s, 10 mm/s or 100 mm/s. Value range • 0.1 mm/s • 1 mm/s • 10 mm/s • 100 mm/s Standard value • 1 mm/s 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 78: Module 5: "Distance/I2W, Preset Dyn./O2W

    0.1 to 100 mm. Type • Prefix-applied 32 bit digit in a complement of two 0.30 • Bit 30 is not set (0): The offset and preset values are left at the original settings. • Bit 31 is set (1): The offset and preset values are reset to "0". Type • Bit: 0 or 1 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 79: Module 6: "Time/I4W, Distance/I2W

    Time stamp for the time of measured value recording. Type • Time stamp, 32 Bit seconds Time stamp for the time of measured value recording. Type • Time stamp, 32 Bit fractions of a second (1/2 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 80: Module 7: "Time/I4W, Distance/I2W/Speed/I2W

    Time stamp for the time of measured value recording. Type • Time stamp, 32 Bit seconds Time stamp for the time of measured value recording. Type • Time stamp, 32 Bit fractions of a second (1/2 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 81: Module 10: "Status/I2B, Control/O2B

    Module 10: "Status/i2b, Control/o2b" Type Input and output module, 2 bytes Description This module reads the status bytes of the device and writes the control bytes into the device. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 82 → see page 84, chapter 10.3.9, operating hours Type • 1 bit Bit = 1: Laser off • 1 bit Bit = 1: Heating on Type • 1 bit Bit = 1: MF1 is active. Type • 1 bit © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 83: Module 13: "13-Temp/I1B, Level/I2B, Hrs/I2B

    Type • 1 bit 10.3.9 Module 13: "13-Temp/i1b, Level/i2b, Hrs/i2b" Type Input module, 5 bytes , consistent Description In this module, diagnosis data can be read from the device. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 84: Module 20: "Mfx

    • [Output] Service: The output switches when at least one of the service bits activated was set. • [Input] Laser Off: The measurement laser is deactivated via the input. • [Input] Preset Static: "Preset Static" function is activated via the input. Standard value • [Output] Distance Threshold: © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 85: [Mf1] Active State

    • Both directions [+/–] Standard value • Both directions [+/–] [MF1 Service] The output switches when the laser module emits a warning. Laser Warning Value range • Off • On Standard value • On 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 86: Warning

    • On Standard value • On [MF1 Service] The output switches when the device heating is on. Heating Status Value range • Off • On Standard value • Off © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 87: [Mf2] Active State

    • 5,000 mm/s [MF2 Speed] Select direction for detection in which the speed is exceeded. Mode Value range • Negative direction [–] • Positive direction [+] • Both directions [+/–] Standard value • Both directions [+/–] 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 88: [Mf2 Service] Laser Warning

    • On Standard value • On [MF2 Service] The output switches when the device heating is on. Heating Status Value range • Off • On Standard value • On © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 89: Module 22: "Setup Preset Static

    • 0 10.3.13 Module 25: "Special Functions" Type Configuration module, no input and output data Description This module can be used to influence the conduct of the measuring algorithm, temperature stability by setting of the temperature threshold for activation of the heating and the frequency mode. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 90 Changing the laser transmission frequency to avoid impair- ment from interference with adjacent devices Value range • Mode 0 • Mode 1 • Mode 2 • Mode 3 Standard value • Mode 0 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 91: Module 30: "Serial No/I8B

    Input values Rel. Adr. Description Display version number of the device hardware as character chain in the form of "YYYYWWnnnn" "nnnn" is a serial number. Type • 8 ASCII characters 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 92: Module 33: "Version Fpga/I10W

    If the value is not present in the device, a zero byte (0x00) is transferred for every character. Input values Rel. Adr. Description Display version number of the device's main controller firm- ware as character chain in the form of "V00.000.000." Type • 12 ASCII characters Reserved Type • 8 Byte © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 93: Module 35: "Version Uc2/I10W

    After restart, the offset value determined in the preset is maintained. You may perform static or dynamic preset. The static preset is triggered by the multifunction input MF1. The dynamic preset is triggered via the PROFI- NET IO interface. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 94 4. The output value of the distance measuring device corresponds to the value set for "Preset" at the initialization position. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 95: Cleaning And Maintenance

    Cleaning intervals Cleaning housing Skilled person depending on ambience conditions and climate Every 6 months Check screw and plug connections at regular intervals. Skilled person Table 55: Maintenance plan 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 96: Troubleshooting

    Master (PLC) cannot be reached. No data are • Check wiring. exchanged. LED BF flashes red. LED SF is Device (slave) is not configured or not config- • Configure device. lit red. ured correctly. No data are exchanged. • Check configuration. Table 56: LED status display © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 97: Warning Messages

    • Re-align distance measuring device and reflector. → For alignment and mounting, see page 26, chapter 6. eLaser The service life of a measurement laser is Interchange measuring device. exceeded. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 98: Profinet Io Error Messages

    For recommended damping values, see page 31, Table 6. Lens or reflector contaminated. Clean external lens surfaces like the reflector and the lens Movement too fast. Check maximum movement speed. © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 99: Return

    • Dispose of the distance measuring device according to the respective country-specific provisions. 13 Repair Repairs must only be performed by the manufacturer. The manufacturer's warranty will lapse in case of interruptions and changes to the device. 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 100: Technical Data

    Technical data 14 Technical data NOTE! You may download, save and print the online datasheet with technical data, dimensions and connection diagrams for your distance measuring device online at "www.sick.com/dl100". © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 101: Dimensions

    All dimensions in mm (inch) Fig. 25: Dimensions distance measuring device DL100 Optical axis sender Optical axis receiver Device zero point Threaded mounting hole M5 LED "Status" Display Operating elements 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 102: Device Selection Profinet Interface

    2 pursuant to EN 60825-1 /CDRH CW modulation ± 0.85 Po sine-shape modulated Maximum output ≤ 1.9 mW Pulse duration 6.8 ns Wave length 655 nm Frequency ≥ 90 MHz Light spot dimensions Typical 5 mm + (2 mm x distance [m]) Average service life Typically 100 000 h at +25 °C Table 61: Laser/Optics © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 103: Performance

    Multifunction input MF1, adjustable • Hi > 12 V • Lo < 3 V → See page 46, Table 15, parameter “ActSta”. Protective circuit No, not reverse polarity protected Table 64: Inputs 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 104: Outputs

    Maximum acceleration change 10 m/s² Vibration resistance (sine) EN60068-2-6 Noise EN60068-2-64 Shock resistance EN 60086-2-27 1) When used in the household area, the device may cause interferences. Table 67: Ambient conditions © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 105: Constructive Setup

    • Casing: Cast aluminium GD-AlSi12Cu1 (3.2982.05) • Front screen: PMMA Connections M12, SpeedCon™ Display • 6 points with a 5 x 7 point matrix • Overflow is displayed with the maximum value that can be displayed, –99999 bzw. 999999. Table 68: Constructive setup 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 106: Accessories

    Fig. 26: Reflector 0.3 x 0.3 m² Diamond Grade, mounted Description Reflector 0.3 x 0.3 m² Diamond Grade, mounted on base plate ALMG3 Type PL240DG Part no. 1017910 Fig. 27: Reflector 0.6 x 0.6 m² Diamond Grade, mounted Description Reflector 0.6 x 0.6 m² Diamond Grade, mounted on base plate ALMG3 Type PL560DG Part no. 1016806 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 107 Silicon wire 2 m, 3 x 0.75 mm , open ending Fig. 29: Reflector 0.3 x 0.3 m² Diamond Grade, mounted, including heating Description Reflector 0.3 x 0.3 m² Diamond Grade, mounted, on base plate ALMG3, including controlled heating +20 °C, 230 V AC, 200 W, IP 64 Type PL240DG-H Part no. 1022926 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 108: Reflevtive Tape

    Reflector 0.6 x 0.6 m² Diamond Grade, mounted, on base plate ALMG3, including controlled heating +20 °C, 230 V AC, 200 W, IP 64 Type PL560DG-H Part no. 1023888 15.1.2 Reflevtive tape Fig. 31: "Diamond grade" reflective tape Description "Diamond grade" reflective tape, size customizable Type REF-DG Part no. 4019634 Description "Diamond grade" reflective tape, curve 749 x 914 mm Type REF-DG Part no. 5320565 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 109: Connection Systems

    Connection cable, Ethernet-Patch-Kabel, 5 m, connector SSL-2J04-F05MZ90 6048254 M12, angled 4-pin, D-coded on connector RJ45 Connection cable, Ethernet-Patch-Kabel, 10 m, connector SSL-2J04-F10MZ90 6048255 M12, angled 4-pin, D-coded on connector RJ45 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 110: M12-Connector, Straight With Cable On Open End

    M12, connector, angled, 4-pin, D-coded, cable 5 m on open STL-1204-W05MZ90 6048257 M12, connector, angled, 4-pin, D-coded, cable 10 m on STL-1204-W10MZ90 6048258 open end M12, connector, angled, 4-pin, D-coded, cable 25 m on STL-1204-W25MZ90 6048259 open end © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 111: Mounting Systems

    Ø 5.4 (0.21) 137 (5.39) 85.3 (3.36) (4.96) All dimensions in mm (inch) Fig. 32: Alignment bracket Description Alignment bracket Type BEF-AH-DX100 Part no. 2058653 Material: Zinc-plated steel sheet 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 112: Other Accessories

    Description Cooling Casing Type TPCC-Dx100 Part no. 6048328 Material Glass-fiber reinforced plastic (GFK) Operating ambience temperature –20 … +75 °C (short-term +80 °C) Supply voltage 24 V DC ± 20 % Current consumption 15 A at 24 V DC Enclosure rating IP 54 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...

  • Page 113: Menu Structure

    Srvice LsrOff Preset Choose option Display only Menu depending on selection of Functn siehe ActSta Functn Count Dist Speed Srvice Choose option Display only * * Display as ticker 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 114 Choose option Choose option Enter value Enter value Enter value Srvice WrnLsr WrnLvl WrnTemp WrnPlb NotRdy Heat Choose option Choose option Choose option Choose option Choose option Choose option © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 115 Operating instructions Distance measuring device DL100 – PROFINET IO Menu structure 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...

  • Page 116: Index

    Multiple distance measuring device ...... 28 Ethernet ................. 54 Notes ................ 26 Process..............26 Reflector ..............27 Factory settings ............. 53 Mounting systems ............110 Function ................. 20 Non-Intended Use ............14 © SICK AG • Subject to change without notice • 8015273/ZPN2/2017-09-08...
  • Page 117 Mounting ..............27 Selection ..............27 Reflectors ..............105 Warning messages ............96 Accessories ............105 Wiring Notes ..............35 Repair ................98 Reset ................53 Return ................98 8015273/ZPN2/2017-09-08 • © SICK AG • Subject to change without notice...
  • Page 118 Phone +852 2153 6300 Phone +421 482 901201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Hungary Slovenia Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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