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OPERATING INSTRUCTIONS
DOSIC
®
Flow sensor
en

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Summary of Contents for SICK DOSIC Series

  • Page 1 OPERATING INSTRUCTIONS DOSIC ® Flow sensor...
  • Page 2 Germany Legal notes This work is protected by copyright. The associated rights are reserved by SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law. Any modification, abridgment, or translation of this document is prohibited without the express written permission of SICK AG.
  • Page 3: Table Of Contents

    Electrical connection ....................18 6.2.1 Overview of the electrical connections ...........18 6.2.2 Pin assignment, M12 plug connector, 5-pin ...........18 6.2.3 Pin assignment, M12 plug connector, 8-pin ...........19 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 4 10.1 Error message on the display ..................42 10.2 Outputs........................44 Repair ......................43 11.1 Maintenance ......................43 11.2 Returns ........................43 Disposal ......................44 Technical data ....................45 13.1 Features ........................45 OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 5 14.6 Process connection DN25 DIN 1 1/4" NPT ............51 14.7 Process connection DN25 clamp DIN 32676 ............52 14.8 Process connection DN25 DIN 11851 ..............52 Factory settings ..................... 53 Accessories ....................55 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 6: About This Document

    HAZARD … indicates a situation of imminent danger, which will lead to a fatality or serious inju- ries if not prevented. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 7: Further Information

    To find your representative, see the final page of this document. NOTE Before calling, make a note of all sensor data such as type code, serial number, etc., to ensure faster processing. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 8: Safety Information

    Interfering with or modifying the sensor or SICK software will invalidate any warranty claims against SICK AG. This applies in particular to opening the housing, even as part of mounting and electrical installation work. Before making technical modifications to or expanding the sensor, the prior written approval of the manufacturer must be obtained.
  • Page 9: Requirements For Skilled Persons And Operating Personnel

    Please observe the safety notes and the warnings listed here and in other chapters of these operating instructions to reduce the possibility of risks to health and avoid dan- gerous situations. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ®...
  • Page 10: Use At High Operating Temperatures

    Repairs Repair work on the sensor may only be performed by qualified and authorized per- sonnel from SICK AG. Interference with or modifications to the sensor on the part of the customer will invalidate any warranty claims against SICK AG.
  • Page 11: Product Description

    NPT 1 1/4 (DN25 only) Electrical connections M12, 5-pin (2 DI/O; 1 AO) M12, 8-pin (2 DI/O; 2 AO) Not all variants of the type code can be combined! 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 12: Product Characteristics

    The sensor is operated using the display and the operating buttons. For a detailed description of the buttons and their functions, see “7.2.1 Display and operating buttons”. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 13: Product Features And Functions

    In any case a test in the final installa- tion conditions provides the definitive answer if the DOSIC can measure the specific ® medium. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 14: Transport And Storage

    “13 Technical data”. • For storage periods of longer than 3 months, check the general condition of all components and packaging on a regular basis. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 15: Mounting

    Y-axis not exceed 4°, in order to allow self-drainage to take place 6. For EHEDG-compliant installation, EHEDG-certified seals must be used (not supplied). Fig. 2: Recommended installation 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 16 The force ap- plied to the upper housing must not exceed 280 N (DN15) and 350 N (DN25). OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 17: Electrical Installation

    The cable on the M12 connection has been screwed on. • The top cover is screwed (no gap between the upper cover and upper housing). 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 18: Electrical Connection

    Q is defined as a digital output. The table above shows only the standard pin assignment. Other pin assignments are possible. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 19: Pin Assignment, M12 Plug Connector, 8-Pin

    The table above shows only the standard pin assignment. Other pin assignments are possible. The wire colors for 8-pin cables are not uniform. Always note the pin assignment of the sensor. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 20: Commissioning

    For operation via IO-Link, an IODD file, function blocks of common PLCs and a descrip- tion of the available telegram parameters can be downloaded from www.sick.com. IO-Link is available only if Q1 is defined as output and under Q1Type is defined as PNP or Push-Pull.
  • Page 21: Configuration Of Digital Switching Inputs And Switching Outputs

    Select no in the Q1Pol menu and confirm using Set. Configure hysteresis. • Select Hyst in the Q1Out menu and confirm using Set. Set the switching point. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 22: Normally Closed With Configurable Hysteresis

    Set the reset point. • Set the value for Flow or Temperature in the Q1RP menu and confirm using Set. Select the electrical property (NPN/PNP/DRV/OC). OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 23: Normally Open With Window Function

    The following rules apply: • NPN = Switching output in NPN circuit • PNP = Switching output in PNP circuit • DRV = Switching output in Push-Pull function 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 24: Normally Closed With Window Function

    PNP = Switching output in PNP circuit • DRV = Switching output in Push-Pull function • OC = Switching output in open collector function OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 25: Pulse Output

    The maximum frequency corresponds to the fullscale value. The minimum frequency corresponds to the intial scale value. The fullscale value and the initial scale value are defined by Q2SP and Q2RP respec- tively. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 26: Configuration Of Analog Outputs

    (e.g., 40 °C). Invert the signal. The analog signal can be inverted in the QaPol menu. Set the parameter to “Inverted” in the QaPol menu. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 27: Advanced Functions

    If the flow drops below a defined reset value, the display and output are reset to zero. When the flow rises above the defined set value once more, the measurements continue. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ®...
  • Page 28: Empty Measurement Channel

    Filled with the Empty or Failure ZeroFlow or medium Failure Empty Empty ZeroFlow High Empty Empty Failure Fail Low (safe state) OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 29: Configure Reverse Flow Direction

    80 °C (176 °F) 0 % flow 100 °C (212 °F) +20 % flow +40 % flow +60 % flow +80 % flow +100 % flow 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 30: Media Compensation

    Select the Meas menu using the arrow pushbuttons and confirm using Set. Select the Steril menu item using the arrow pushbuttons and confirm using Set. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 31: Evaluating Signal Quality

    Configuration Select the Config menu using the arrow pushbuttons and confirm using Set. Select the Lock menu item using the arrow pushbuttons and confirm using Set. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 32: Output Options For Disp A And Disp B

    Unit Flow • L/min • L/h • m • G/min • Gal/h Volume • L • m • Gal Temper • °C • °F OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 33: Resetting To Factory Settings

    Resetting to factory settings Resetting all parameters to factory settings Select the RstFac menu using the arrow pushbuttons and confirm using Set. Press Set again. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 34: Menu Overview

    Q1Stat is visible when Q1Proc is set as Status. Q2-Tmp Flow Q2Proc Temper Q2-Sta Status Q2-In Q2Func Pulse Freq Switch Q2SP Q2RP Q2FH Q2FL OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG PlsVal Subject to change without notice...
  • Page 35 PlsVal and PlsWidare visible when Q2Func is set as Pulse. Qa-Tmp Temp Q2Stat is visible when Q2Proc is set as Status. Normal, Invrtd QaPol QaHigh 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® QaLow Subject to change without notice...
  • Page 36 QaProc, QaPol, QaHigh, QaLow, QaFail and QaSim are visible when QaType is set as 4-20 mA. Qb-## QbType 4 - 20mA Qb-Off Qb-Flw QbProc Flow Qb-Tmp Temp QbPol Normal, Invrtd QbHigh QbLow QbFail QbSim OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 37 Qb-Tmp Temp QbPol Normal, Invrtd QbHigh QbLow QbFail QbSim QbProc, QbPol, QbHigh, QbLow, QbFail and QbSim are visible when QbType is set as 4-20 mA. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 38 MENU OVERVIEW Always available Configuration-dependent Sub-menu-dependent Variant-dependent Failure OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 39 Time 0...65535s Info SigQu1 0...100% Always available Configuration-dependent 0...100% SigQu2 Sub-menu-dependent Variant-dependent SigQu3 0...100% Failure SigQu4 0...100% FrmVer SerNo AppTag DevTag RstFac ?####### Passwd ###### 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 40: Overview Of Parameters

    Qa or Qb set as temperature analog output Select if the analog output is active (4 mA ... 20 mA) or inactive Qa/QbType (Off) OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 41: Parameter Description

    Reset to factory settings. Selection: [?]load / [?]deflt / [?]conf? Passwd If the lock has been activated (under Config), enter the password (036742) to unlock the device. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 42: Troubleshooting

    [i]ErrFw The firmware has been downgraded to a previous Please contact SICK. version [!]Err82 System error. Please contact SICK; the sensor is defective. [!]Err83 System error. Please contact SICK; the sensor is defective. [!]Err84 System error. Please contact SICK; the sensor is defective.
  • Page 43 TROUBLESHOOTING Error Cause Solution [i]Err96 System information message. Please contact SICK. [i]Err97 System information message. Please contact SICK. [i]Err98 System information message. Please contact SICK. 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 44: Outputs

    An error is pending; the sensor outputs are in the Remove the cause of the error. safe state. Line break. Check cable. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 45: Repair

    This form includes information about all materials which have come into contact with the device, including those which were used for testing purposes, operation, or cleaning. The return form is available from our website (www.sick.com). 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ®...
  • Page 46: Disposal

    DISPOSAL Disposal Dispose of device components and packaging materials in compliance with applicable country-specific waste treatment and disposal regulations for the region of use. OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 47: Technical Data

    (CutOff) 0.15 mL/min; Reset (CutOff) 0,05 L/min; PlsVal 100 µL). Calibrated under reference conditions with water 3.6 L/min ≤ Q ≤ 36 L/min and DN15 10 L/min ≤ Q ≤ 100 L/min. DN25 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 48: Mechanics/Materials

    According to UL listing: degree of contamination 3 (UL61010-1: 2012-05); air humidity: 80 % at temperatures up to 31 °C; installation height: max. 3,000 m above sea level OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 49: Electrical Connections

    HIGH state voltage > 16.0 V LOW state voltage < 4.0 V EN 61326-1, EN 61326-2-3 Use an energy-limited circuit for power supply as per UL61010-1 3rd Ed., Section 9.4 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 50: Temperature Derating

    If the medium temperature is rising to the value of 95 °C the maximum ambient tem- perature allowed is decreased accordingly the following diagram. 90 95 Media temperature (°C) OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 51: Dimensional Drawings

    Processconnection G 3/4 - DN15 14.2 Process connection DN15 3/4" NPT Ø 54 (Ø 2.13) (5.51) (7.32) 1 Process connection DN15 3/4" NPT Processconnection 3/4" NPT - DN15 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 52: Process Connection Dn15 Clamp Din 32676

    Processconnection DIN 32676 - DN15 14.4 Process connection DN15 DIN 11851 Ø 54 (Ø 2.13) (5.51) (7.32) 1 Process connection DN15 DIN 11851 Processconnection DIN 11851 - DN15 OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 53: Process Connection Dn25 G 1 1/4

    Process connection DN25 DIN 1 1/4" NPT Ø 54 (Ø 2.13) (5.51) (7.72) 1 Process connection DN25 1 1/4" NPT Processconnection 1 1/4" NPT - DN25 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 54: Process Connection Dn25 Clamp Din 32676

    Processconnection DIN 32676 - DN25 14.8 Process connection DN25 DIN 11851 Ø 54 (Ø 2.13) (5.51) (7.72) 1 Process connection DN25 DIN 11851 Processconnection DIN 11851 - DN25 OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 55: Factory Settings

    QbType (8-pin) 4…20 mA QbProc Temper QbPol Normal QbHigh (Flow) 36 L/min 100 L/min QbLow (Flow) QbHigh (Temperature) 90 °C QbLow (Temperature) QbFail 3,5 mA 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 56 IOLDeviceAccessLocks.DataStorage FALSE IOLDeviceAccessLocks.LocalParame- FALSE terization IOLDeviceAccessLocks.LocalUserInt- FALSE erface usiDataStorageState eReservedA Reserved0 eReservedB Reserved0 eReservedC Reserved0 eReservedD eReservedE eReservedF eErrorDelay rUserCalibTOFOffset 0.0 iUserCalib_FlowCoeff 1000 OPERATING INSTRUCTIONS | DOSIC ® 8020955 /11HD/ 2018-12-12 | SICK AG Subject to change without notice...
  • Page 57: Accessories

    ACCESSORIES Accessories Accessories can be found online at: www.sick.com 8020955/11HD / 2018-12-12| SICK AG OPERATING INSTRUCTIONS | DOSIC ® Subject to change without notice...
  • Page 58 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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