SICK DUSTHUNTER T200 Manuals

Manuals and User Guides for SICK DUSTHUNTER T200. We have 2 SICK DUSTHUNTER T200 manuals available for free PDF download: Operating Instructions Manual

SICK DUSTHUNTER T200 Operating Instructions Manual (261 pages)

Dust Concentration Monitor

Brand: SICK | Category: Measuring Instruments | Size: 11 MB

Section 1

3
- Table of Contents
  3
- Main Hazards
  7
- Hazard through Hot And/Or Aggressive Gases and High Pressure
  7
- Hazards through Electrical Equipment
  7
- Important Information
  7
- Symbols and Document Conventions
  8
- Warning Symbols
  8
- Warning Levels and Signal Words
  8
- Information Symbols
  8
- Intended Use
  8
- Safety Information and Protective Measures
  9
- Responsibility of User
  9
- General Information
  9
- Product Description
  11
- Measuring Principle, Measured Variables
  11
- Functional Principle
  11
- Response Time
  12
- Function Check
  13
- Device Components
  16
- Sender/Receiver Unit
  17
- Reflector
  20
- Flange with Tube
  21
- MCU Control Unit
  22
- Standard Interfaces
  22
- Versions
  23
- Type Code
  25
- Options
  26
- Optional External Purge Air Unit
  28
- Components for Hall Air Monitoring
  29
- Differential Pressure Sensor
  29
- Fail-Safe Shutters
  29
- Further Options
  29
- Weatherproof Covers
  29
- Purge Air Supply and Connection Line
  29
- Installation Accessories
  29
- Device Check Accessories
  31
- Test Equipment for Linearity Test
  31
- Adjusting Stand for Scaling
  31
- Zero Tube for Scaling
  31
- Device Features and Configuration
  32
- Device Features
  32
- Device Configuration
  33
- SOPAS et (PC Program)
  34
- Assembly and Installation
  35
- Project Planning
  35
- Assembly
  36
- Fitting the Flange with Tube
  36
- Fitting the MCU Control Unit
  39
- Fitting the Optional External Purge Air Unit
  41
- Assembly Work
  42
- Fitting the Weatherproof Cover
  43
- Installing Fail-Safe Shutters
  44
- Components for Hall Air Monitoring (Option)
  45
- Electrical Installation
  46
- Electrical Safety
  46
- Properly Installed Power Isolating Switches
  46
- Lines with Correct Rating
  46
- Grounding the Devices
  46
- Responsibility for System Safety
  46
- General Information, Prerequisites
  47
- Installing the Purge Air Supply
  47
- Control Unit with Integrated Purge Air Supply (MCU-P)
  47
- Optional External Purge Air Unit
  48
- Work to be Done
  50
- Connecting the MCU Control Unit
  50
- MCU Processor Board Connections
  51
- Connection of Connection Line to MCU
  52
- Standard Connection
  53
- Connecting the MCU Remote Control Unit
  54
- Connection to the MCU Control Unit
  54
- Connection to the MCU Remote Control Unit
  54
- Connecting the Reflector on DUSTHUNTER T200
  55
- Fitting the Interface and I/O Module (Option)
  56
- General Information
  57
- Start-Up and Parameter Settings
  57
- Basics
  57
- Installing SOPAS et
  58
- Password for SOPAS et Menus
  58
- Connection to the Device Via USB Line
  58
- Finding the DUSTHUNTER COM Port
  58
- Connection to the Device Via Ethernet (Option)
  60
- Application-Specific Settings
  61
- Preparatory Work
  61
- Focussing the Sender Light Beam for Transmission Measurement
  64
- Scaling the Measuring System for Transmission Measurement
  67
- Entering Application-Specific Parameters
  69
- Sender/Receiver Unit and Reflector
  71
- Connection to the Purge Air Supply
  71
- Fitting and Connecting on the Duct
  71
- Setting Standard Parameters
  73
- Assigning the MCU to the Sender/Receiver Unit
  73
- Factory Settings
  74
- Determining the Function Check
  75
- Setting the Analog Outputs Parameters
  76
- Setting the Analog Inputs Parameters
  78
- Setting the Response Time
  79
- Calibration for Dust Concentration Measurement
  80
- Data Backup in SOPAS et
  82
- Starting Measurement Mode
  83
- Setting the Interface Module Parameters
  84
- General Information
  84
- Setting the Ethernet Module Parameters
  85
- Password and Operating Levels
  86
- General Information on Use
  86
- Operating/Setting Parameters Via the Optional LC-Display
  86
- Menu Structure
  87
- Configuration
  87
- Mcu
  87
- Sender/Receiver Unit
  90
- Using SOPAS et to Modify Display Settings
  91
- Maintenance
  93
- General
  93
- Maintenance on the Sender/Receiver Unit and Reflector
  95
- Maintenance on the Sender/Receiver Unit
  95
- Maintenance on the Reflector
  98
- Maintenance on the Purge Air Supply
  101
- Control Unit MCU with Integrated Purge Air Supply
  102
- Optional External Purge Air Unit
  103
- Shutdown
  104
- Troubleshooting
  105
- General
  105
- Sender/Receiver Unit
  106
- MCU Control Unit
  108
- Malfunctions
  108
- Warning and Error Messages in the SOPAS et Program
  108
- Replacing the Fuse
  110
- Compliances
  111
- Specifications
  111
- Technical Data
  112
- Dust Concentration Measuring Range
  113
- Dimensions, Part Nos
  115
- Sender/Receiver Unit
  115
- Reflector
  117
- Reflector DHT-R0X, DHT-R1X
  117
- Flange with Tube (Fail-Safe Shutter)
  118
- Flange with Tube
  118
- Flange with Tube (Standard)
  118
- MCU Control Unit
  119
- Optional External Purge Air Unit
  121
- Weatherproof Covers
  122
- Components for Hall Air Monitoring (Option)
  123
- Purge Air Supply
  124
- Assembly Parts
  124
- Device Check Accessories
  124
- Line Sender/Receiver Unit - Reflector
  124
- Line Sender/Receiver Unit - MCU
  124
- Accessories
  124
- Options for MCU Control Unit
  125
- Miscellaneous
  125
- Consumable Parts for 2-Years Operation
  125
- Sender/Receiver Unit and Reflector
  125
- MCU with Integrated Purge Air Supply
  125
- Optional External Purge Air Unit
  125
Section 2

135
- Introduction
  141
- Entire Assembly
  142
- Fig. 1 Entire View of Instrument
  142
- Name of each Part
  142
- Fig. 2 Panel Switch in Cabinet
  143
- Panel Switch in Cabinet
  143
- Fig. 3 Standard Power System Diagram
  144
- Cabinet Sampling
  145
- Fig. 4 Sampling Flow Chart
  145
- Fig. 5 Parts Layout
  147
- Basic Operation
  148
- Fig. 6 Drain Trap Watering
  148
- Preparation for Operation
  148
- Operation Stop
  150
- Momentary Power Interruption
  151
- Power Interruption 1
  151
- Power Interruption 2
  151
- Long-Time Storage
  152
- Measurement Screen (Basic Panel)
  153
- Fig. 7 MEAS. Screen 1 (Measurement Value Display)
  154
- Fig. 8 MEAS. Screen 2 (Conversion Value Display)
  154
- Fig. 9 [KEY LOCK] Button
  155
- Fig. 10 Range Display
  156
- Calibration
  157
- Calibration Screen (CAL. Screen)
  157
- Fig. 11 CAL. Screen
  157
- Fig. 12 MENU 3/5 (SETTING Menu) Screen
  159
- Fig. 13 CALIBRATION SET Screen
  159
- Gas Connection Check
  159
- Preparation of Calibration
  159
- Setting Calibration Range and Span Gas Concentration
  159
- Fig. 14 CALIBRATION RANGE Screen
  160
- Fig. 15 SPAN VALUE Screen
  161
- Aic
  162
- AIC Setting
  162
- Fig. 16 MENU 3/5 (SETTING Menu) Screen
  162
- Fig. 17 AIC SET Screen
  162
- Fig. 18 AIC MODE Screen
  164
- Fig. 19 AIC START Screen
  165
- Fig. 20 AIC INTERVAL Screen
  166
- AIC Start
  167
- Fig. 21 CAL. Screen
  167
- Fig. 22 CAL. Screen
  168
- Fig. 23 CAL. MODE Screen
  168
- Manual Calibration
  168
- Fig. 24 CAL. Screen (at CO Zero Calibration)
  169
- Fig. 25 MENU 1/5 (OPERATION Menu) Screen
  171
- Other Functions
  171
- Fig. 26 MENU 1/5 (OPERATION Menu) Screen
  172
- Operation Menu
  172
- Fig. 27 MEAS. RANGE Screen
  173
- Fig. 28 Nox RANGE Screen
  173
- Setting Measuring Range
  173
- Fig. 29 MENU 2/5 (MAINTENANCE/DATA Menu) Screen
  175
- Maintenance/Data Menu
  175
- Analog Input Check
  176
- Fig. 30 ANALOG INPUT 1 Screen
  176
- Fig. 31 ANALOG INPUT 2 Screen
  176
- Analog Output Check
  178
- Fig. 32 ANALOG OUTPUT Screen
  178
- Calibration Coefficient History Check
  179
- Fig. 33 CALIBRATION HISTORY Screen
  179
- Fig. 34 COMPONENT Screen
  179
- Alarm History Check
  180
- Fig. 35 ALARM HISTORY Screen
  180
- CO Peak Count Check (Optional)
  181
- Fig. 36 CO PEAK COUNT Screen
  181
- Fig. 37 MENU 3/5 (SETTING Menu) Screen
  182
- Setting Menu
  182
- Option Menu
  183
- Fig. 39 MENU 5/5 (SYSTEM Menu) Screen
  185
- System Menu
  185
- Fig. 40 LCD ADJUST Screen
  186
- LCD Adjust
  186
- Fig. 41 BACK LIGHT TIME PERIOD Screen
  187
- Fig. 42 TIME ADJUST Screen
  188
- Time Adjust
  188
- Fig. 43 PASSWORD SETTING Screen (Current Password Request)
  189
- Fig. 44 PASSWORD SETTING Screen (New Password Request)
  189
- Password Setting
  189
- Fig. 45 PASSWORD SETTING Screen (New Password Confirmation)
  190
- Fig. 46 TOUCH PANEL ADJUSTMENT 1 Screen
  191
- Fig. 47 TOUCH PANEL ADJUSTMENT 2 Screen
  191
- Touch Panel Adjustment
  191
- Fig. 48 MEAS. Screen
  192
- Fig. 49 KEY LOCK Screen
  192
- Key Lock Function
  192
- Fig. 50 PASSWORD Screen
  193
- Alarm Check
  194
- Fig. 51 MEAS. Screen
  194
- Fig. 52 ALARM Screen
  194
- Daily Inspection
  195
- Maintenance
  195
- Inspection Every 1 to 6 Months
  196
- Periodical Inspection
  196
- Annual Inspection and Replacement
  197
- Inspection with Interval of 3 Years or more
  198
- Fig. 53 Replacing the Primary Filter Element
  201
- Maintenance of Sampling Devices
  201
- Replacing the Primary Filter Element
  201
- Fig. 54 Replacing the Secondary Filter Element
  202
- Replacing the Secondary Element
  202
- Fig. 55 Replacing the Scrubber
  203
- Replacing the Scrubber
  203
- Fig. 56 Replacing the Mist Catcher
  204
- Replacing the Mist Catcher
  204
- Fig. 57 Replacing the Pump Diaphragm
  205
- Replacing the Pump Diaphragm
  205
- Cleaning the Cabinet Ventilation Filter
  206
- Fig. 58 Cabinet Ventilation Filter
  206
- Fig. 59 Replacing Nox Converter Element
  207
- Replacing Nox Converter Element
  207
- Fig. 60 Replacing the Zero Gas Purifier Element
  208
- Replacing the Zero Gas Purifier Element
  208
- Fig. 61 Replacing the Air Filter
  209
- Replacing the Air Filter
  209
- Fig. 62 O Silica Gel and Protective Filter
  210
- Replacement of O Silica Gel and Protective Filter
  210
- 7.3.11 Replacing the Halogen Scrubber
  211
- Fig. 63 Replacing the Halogen Scrubber
  211
- Replacing the Gas Cylinder (Pressure Regulator Inspection)
  212
- Parts Disposal
  214
- Alarm Type and Countermeasure
  215
- Troubleshooting
  215
- Troubleshooting
  219
- Fig. 64 Schematic Diagram of Measurement Principle for NDIR
  222
- Measurement Principle
  222
- Measurement Principle Using Cross-Modulation Type NDIR
  222
- Technical Data
  222
- Fig. 65 Schematic Diagram of Measurement Principle for MPA
  223
- Measurement Principle for O 2 Using Magnetic Pressure Method
  223
- Specifications
  224
- Analog Signal Output
  226
- List of Models
  227
- Accessories and Spare Parts
  228
- List of Accessories
  228
- List of Spare Parts
  229
- 10.1.1 Principle of Operation
  232
- Fig. 66 Principle of Operation
  232
- Optional Functions
  232
- Purge Functions
  232
- 10.1.2 Purge Setting
  233
- Fig. 67 MENU 4/5 (OPTION Menu) Screen
  233
- Fig. 68 PURGE SET Screen
  233
- Fig. 69 PURGE MODE Screen
  235
- Fig. 70 PURGE START Screen
  236
- Fig. 71 PURGE INTERVAL Screen
  237
- Fig. 72 PURGE in BLOW TIME Screen
  237
- Fig. 73 PURGE DELAY TIME Screen
  238
- 10.1.3 Purge Start
  239
- Fig. 74 MENU 1/5 (OPERATION Menu) Screen
  239
- Conversion Correction Setting
  240
- Correction
  240
- Fig. 38 MENU 4/5 (OPTION Menu) Screen
  240
- Fig. 75 MENU 4/5 (OPTION Menu) Screen
  240
- Fig. 76 OCORRECTION SET Screen
  241
- Fig. 77 OCORRECTION MODE Screen
  242
- Fig. 78 O 2 SET VALUE 1 Screen
  243
- Fig. 79 OSET VALUE 2 Screen
  244
- Fig. 80 OLIMIT VALUE Screen
  245
- Fig. 81 MENU 4/5 (OPTION Menu) Screen
  246
- Fig. 82 ROLLING AVERAGE TIME SET Screen
  246
- Rolling Average/ Integration
  246
- Rolling Average Time Set
  247
- Fig. 83 ROLLING AVERAGE TIME SET 1 Screen
  248
- 10.3.2 Integration Time
  249
- Fig. 84 ROLLING AVERAGE TIME SET 2 Screen
  249
- 10.3.3 Integration/ Rolling Average Time Reset
  250
- Fig. 85 MENU 1/5 (OPERATION Menu) Screen
  250
- Fig. 86 Data Reset Confirmation Screen
  250
- 10.4.1 Measure Value Alarm
  251
- Fig. 87 MENU 4/5 (OPTION Menu) Screen
  251
- Fig. 88 MEASURE VALUE ALARM Screen
  251
- Measurement Value Alarm
  251
- Fig. 89 COMPONENT Screen (MEAS. Mode)
  252
- Fig. 90 COMPONENT Screen (Integration Mode)
  253
- Fig. 91 ALARM TYPE Screen
  253
- Fig. 92 ALARM VALUE Screen
  254
- 10.5.1 Peak Count Set
  255
- Fig. 93 MENU 4/5 (OPTION Menu) Screen
  255
- Fig. 94 CO PEAK COUNT ALARM Screen
  255
- Peak Count (with CO Analyzer)
  255
- Fig. 95 CO COUNT MODE Screen
  256
- Fig. 96 Peak Count Operation Sequence
  257
- Fig. 97 COUNTER Screen
  258
- Fig. 98 PEAK COUNT VALUE Screen
  259

SICK DUSTHUNTER T200 Operating Instructions Manual (142 pages)

Dust Measuring System

Brand: SICK | Category: Measuring Instruments | Size: 6 MB

Table of Contents
4
1 Important Information

7
2 Product Description

13
- Measuring Principle, Measured Variables
  14
  - Functional Principle
    14
  - Response Time
    15
  - Function Check
    15
- Device Components
  18
  - Sender/Receiver Unit
    19
  - Reflector
    21
  - Flange with Tube
    22
  - MCU Control Unit
    22
  - Optional External Purge Air Unit
    27
  - Installation Accessories
    27
  - Options
    28
  - Device Check Accessories
    29
- Device Features and Configuration
  30
  - Device Features
    30
  - Device Configuration
    31
3 Assembly and Installation

33
4 Start-Up and Parameter Settings

51
5 Maintenance

101
- General
  102
- Maintenance on the Sender/Receiver Unit and Reflector
  104
- Maintenance on the Sender/Receiver Unit
  104
  - Maintenance on the Reflector
    108
- Maintenance on the Purge Air Supply
  112
- Control Unit with Integrated Purge Air Supply
  113
  - Optional External Purge Air Unit
    114
- Shutdown
  115
6 Malfunctions

117
- General
  118
- Sender/Receiver Unit
  119
- Control Unit
  121
7 Specifications

123
- Technical Data
  124
- Dimensions, Part Nos
  128
  - Sender/Receiver Unit
    128
  - Reflector
    130
  - Flange with Tube
    131
    
    Flange with Tube (Standard Version)
    131
- Flange with Tube for Fitting the Fail-Safe Shutter
  131
  - MCU Control Unit
    132
  - Optional External Purge Air Unit
    134
  - Weatherproof Covers
    135
- Optional Components for Hall Air Monitoring
  136
- Accessories
  137
- Connection Cable, Sender/Receiver Unit - MCU
  137
- Connection Cable, Sender/Receiver Unit - Reflector
  137
  - Purge Air Supply
    137
  - Assembly Parts
    137
  - Device Check Accessories
    137
  - Options for MCU Control Unit
    137
  - Misc
    138
- Expendable Parts for 2 Years of Operation
  139
  - Sender/Receiver Unit and Reflector
    139
- Control Unit MCU with Integrated Purge Air Supply
  139
  - Optional External Purge Air Unit
    139
- Password
  140

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SICK DUSTHUNTER T200 Manuals

SICK DUSTHUNTER T200 Operating Instructions Manual (261 pages)

Table of Contents

Section 1

Section 2

SICK DUSTHUNTER T200 Operating Instructions Manual (142 pages)

Table of Contents

1 Important Information

2 Product Description

3 Assembly and Installation

4 Start-Up and Parameter Settings

5 Maintenance

6 Malfunctions

7 Specifications

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SICK Categories