zortrax M200 Replacement

zortrax M200 Replacement

Heater and thermocouple replacement
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Heater and Thermocouple
Replacement
SOURCE:
https://support.zortrax.com/thermocoupler-and-heater-replacement/
page 1 / 23

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Summary of Contents for zortrax M200

  • Page 1 Heater and Thermocouple Replacement SOURCE: https://support.zortrax.com/thermocoupler-and-heater-replacement/ page 1 / 23...
  • Page 2: Table Of Contents

    Table Of Content Unloading the Material Unplugging the Power Cable Material Guide Removal Unplugging the Extruder Cable Hotend Removal Heater and Thermocouple Removal (from the Hotend) Unplugging all Cables from the Extruder PCB Unscrewing the Extruder PCB Extruder Lower Printed Cover Removal Heater and Thermocouple Removal (from the Extruder) New Heater and Thermocouple Assembly (in the Extruder) Extruder Lower Printed Cover Assembly...
  • Page 3 If you have the heater&thermocouple v1, you also have to replace the hotend and the extruder PCB. The following manual shows the M200 repair work. For the M300, these procedures are the same. page 3 / 23...
  • Page 4: Unloading The Material

    Unloading the Material If the material is loaded into the extruder, unload the material using the “Material” -> “Unload the material” option in the menu. page 4 / 23...
  • Page 5: Unplugging The Power Cable

    Unplugging the Power Cable Turn off the printer and unplug the power cable. Wait until the printer – especially the hotend – cools down completely. page 5 / 23...
  • Page 6: Material Guide Removal

    Material Guide Removal Detach the material guide from the extruder cover. Next, separate the guide from the extruder cable. page 6 / 23...
  • Page 7: Unplugging The Extruder Cable

    Unplugging the Extruder Cable Detach the extruder upper printed cover and unplug the extruder cable. page 7 / 23...
  • Page 8: Hotend Removal

    Hotend Removal With a 1.5mm Allen key loosen the two screws that secure the hotend and remove the hotend from the extruder. page 8 / 23...
  • Page 9: Heater And Thermocouple Removal (From The Hotend)

    Heater and Thermocouple Removal (from the Hotend) With a 1.5mm Allen key loosen the two screws that secure the heater and thermocouple in the hotend. Then remove the heater and thermocouple. page 9 / 23...
  • Page 10: Unplugging All Cables From The Extruder Pcb

    Unplugging all Cables from the Extruder PCB Unplug all the cables from the extruder PCB. page 10 / 23...
  • Page 11: Unscrewing The Extruder Pcb

    Unscrewing the Extruder PCB Unscrew the two screws that secure the extruder PCB using a 2mm Allen key. Remove the PCB from the extruder. page 11 / 23...
  • Page 12: Extruder Lower Printed Cover Removal

    Extruder Lower Printed Cover Removal Remove the extruder lower printed cover. page 12 / 23...
  • Page 13: Heater And Thermocouple Removal (From The Extruder)

    Heater and Thermocouple Removal (from the Extruder) Remove the heater and thermocouple from the extruder block and from the heat shrink tubing. Unplug the cables from the extruder PCB. page 13 / 23...
  • Page 14: New Heater And Thermocouple Assembly (In The Extruder)

    New Heater and Thermocouple Assembly (in the Extruder) Plug the heater and thermocouple cables into the extruder PCB. Put them through the heat shrink tubing and inside the extruder’s block. page 14 / 23...
  • Page 15: Extruder Lower Printed Cover Assembly

    Extruder Lower Printed Cover Assembly Attach the extruder lower printed cover to the extruder. page 15 / 23...
  • Page 16: Extruder Pcb Assembly

    Extruder PCB Assembly Place the extruder PCB in its place and secure it with the two screws. page 16 / 23...
  • Page 17: Plugging All Cables Into The Extruder Pcb

    Plugging all Cables into the Extruder PCB Plug all the cables in. Remember to arrange the cables so that they don’t get damaged, e.g. by wrapping against each other. page 17 / 23...
  • Page 18: Heater And The Thermocouple Assembly (In The Hotend)

    Heater and the Thermocouple Assembly (in the Hotend) Insert the heater and thermocouple into the hotend and firmly tighten the two screws that secure them (using a 1.5mm Allen key). Make sure that the screws don’t go through the insulation that covers the wires (this can happen if the heater goes too deep into the slot).
  • Page 19 This picture shows the heater inserted This picture shows the heater pushed too correctly. far into the slot in the hotend. page 19 / 23...
  • Page 20: Hotend Assembly

    Hotend Assembly Insert the hotend into the extruder and tighten the two screws that secure it (using a 1.5mm Allen key). page 20 / 23...
  • Page 21: Plugging The Extruder Cable

    Plugging the Extruder Cable Plug the extruder cable in, and then attach the extruder upper cover to the lower cover. page 21 / 23...
  • Page 22: Material Guide Installation

    Material Guide Installation Attach the material guide to the extruder cover. Next, secure the guide to the extruder cable with the material guide clamps. page 22 / 23...
  • Page 23: Plugging The Power Cable

    Plugging the Power Cable Plug the power cable in. page 23 / 23...

This manual is also suitable for:

M300

Table of Contents