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Mitsubishi Manuals
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FUSO FH 1997
Service manual
Table Of Contents - Mitsubishi FUSO FH 1997 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Cab Interior Fitting
3
Removal Sequence
3
Installation Sequence
3
Engine Preheating And Cold Start Circuit
5
Manual Transmission
5
Automatic Transmission
7
Group 00 General
10
Table Of Contents
10
Equipment Model Code
11
Model Coding System
11
Power Train Table
12
Chassis Number And Engine Number
12
Power Train Label
13
Vehicle Identification Number
13
Precautions For Maintenance Operation
15
Measurement Procedures Using Connectors
21
Test With Connectors Engaged
21
Waterproof Connector
21
Non-Waterproof Connector
21
Connector Inspection Procedures
22
Visual Inspection
22
Connector Pin Fall Out Inspection
22
Inspection Procedures For Blown Fuses
23
Precautions For Handling Alternator
23
Measures For Temporary Faults
25
Table Of Standard Tightening Torques
27
Hex-Head Bolt And Stud Bolt
27
Hex-Head Flange Bolt
27
Hex-Head Nut
28
Hex-Head Flange Nut
28
Tightening Torque For Flair Nut For General Purpose
29
Tightening Torque For Air Piping Nylon Tube For General Purpose
29
Connector Configuration Chart
31
Maintenance Schedule
52
Example Table
55
How To Read The Maintenance Schedule Tables
55
Maintenance Schedule Tables
56
Maintenance Operations
60
Replacement Of Oil Filter
60
Lubricant
60
Replacement Of Fuel Filter
61
Draining Of Water Separator Condensation
62
Tightening Torque
62
Cleaning Of Fuel Feed Pump Gauze Filter
62
Bleeding Of Air From Fuel Line
63
Adjustment Of V-Belt Tension
64
Service Standards
64
Adjustment Of Tension Of V-Belt For Fan
65
Adjustment Of Tension Of V-Belt For Air-Conditioner
65
Cleaning And Replacement Of Air Cleaner Element
66
Inspection Of Clutch Pedal Free Play
67
Clutch Operation
67
Tire
67
Air Pressure
68
Checking Tread Depth
68
Checking For Cracks, Damage, And Objects Embedded In The Treads
68
Removing Tires
69
Mounting Tires
70
Checking The Wheel Nuts For Looseness
71
Tire Rotation
72
Inspection Of Brake Pedal Free Play
73
Inspection Of Clearance Between Brake Pedal And Floor Panel
73
Inspection Of Brake Lining Thickness
74
Battery
74
Inspection Of Fluid Level
75
Measurement Of Specific Gravity
75
Charging
76
Fuse
77
Main High-Current Fuse
78
High-Current Fuse Box
78
Fuse Box
78
Lubrication
79
Engine Oil
80
Clutch Fluid (Brake Fluid)
82
Manual Transmission Gear Oil
84
Automatic Transmission Fluid And Oil Filter
85
Rear Axle Gear Oil
88
Power Steering Fluid
89
Supply
90
Brake Fluid
91
Air Bleeding
93
Greasing Various Areas Of Chassis
95
Removal And Installation Of Engine
142
Removal And Installation Of Engine Related Parts
145
Service Procedure
148
Removal Of Engine Assembly
148
Engine
149
Specifications
151
Engine Body
152
Structure And Operation
152
Connecting Rod
153
Piston
153
Timing Gear
154
Troubleshooting
155
Inspection Of Engine Compression
156
Inspection And Adjustment Mounted In Vehicle
156
Inspection And Adjustment Of Valve Clearance
158
Cylinder Head And Valve Mechanism
159
Disassembly Sequence
159
Cylinder Head And Valve Assembly
160
Cylinder Head Gasket
162
Removal Of Tappet
162
Rocker And Bracket Assembly
163
Rocker Bushing And Rocker Shaft
164
Rocker Bushing
164
Installation Of Rocker Shaft
164
Valve Cotter
168
Installation Of Outer And Inner Valve Springs
168
Installation Of Valve Stem Seal
168
Inlet Valve And Exhaust Valve
168
Valve Seat Angle And Valve Margin
169
Valve And Valve Guide
169
Valve Guide
169
Valve And Valve Seat
170
Valve Seat
171
Valve Seat Width
171
Installation Of Water Director
172
Inspection Of Cylinder Head
172
Backlash Of Each Gear
175
End Play Of Idler Gear
175
Installation Of Timing Gear Case
175
Installation Of Thrust Plate
176
Installation Of Idler Gear Assembly
176
Idler Gear Bushing And Idler Shaft
176
Idler Gear Bushing
176
Camshaft
177
Inspection Before Disassembly
178
Camshaft Assembly
178
Camshaft Gear
179
Inspection Of Camshaft
180
Camshaft Bushing
180
Piston, Connecting Rod And Cylinder Sleeve
183
Connecting Rod Bearing
186
Expansion At Free State
186
Clearance Between Connecting Rod Bearing And Crankshaft
186
Installation Of Piston And Connecting Rod Assembly
187
Piston And Connecting Rod Assembly, And Cylinder Sleeve
188
Selection Of Oversized Piston
188
Cylinder Sleeve
189
If Interference Is Sufficient
190
If Interference Is Insufficient
190
Piston Pin And Connecting Rod Bushing
192
Connecting Rod Bushing
192
Piston Pin And Connecting Rod And Piston
193
Clearance Between Piston Pin And Piston
194
Degree Of Bend Or Distortion Of Connecting Rod
194
Piston Ring And Piston
195
Clearance Of Piston Ring Slit
195
Clearance Between Piston Ring And Ring Groove
196
Flywheel
197
Flywheel Assembly
198
Height Of Friction Surfaces
198
Distortion Of Friction Surface
198
Wobble
198
Ring Gear
199
Mounting Of Rear Oil Seal
199
Inspection Of Flywheel Housing
199
Mount Of Eccentricity
199
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