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Assembly and operating instructions
Electric rotary module
Translation of the Original Assembly Instructions EN
RE-50
RE-50 18-100V
RE-50
RE-50 18-100V
RE-75
RE-75 18-100V
RE-75
RE-75 18-100V
Assembly Instructions EN
RE-50
Order no.: 50285554
Order no.: 50328767
Order no.: 50294005 (without flange)
Order no.: 50328768 (without flange)
Order no.: 50285555
Order no.: 50332293
Order no.: 50294006 (without flange)
Order no.: 50332294 (without flange)
RE-50 I RE-75
Edition 09/2020
I
RE-75
Rev. 3.5
1–44
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Related Manuals for Afag RE-50
Summary of Contents for Afag RE-50
- Page 1 RE-75 18-100V Order no.: 50332293 RE-75 Order no.: 50294006 (without flange) RE-75 18-100V Order no.: 50332294 (without flange) Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 1–44 ...
- Page 2 Your Afag team © Subject to modifications The electric rotary modules have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
2.8.4 Danger due to high temperatures ............14 2.8.5 Mechanical hazards ................14 Technical data ...................... 15 Electric rotary module RE-50 ..............15 3.1.1 Dimension drawing RE-50 ..............15 3.1.2 Technical data RE-50 ................16 3.1.3 Preferred combinations RE-50 ............. 17 Electric rotary module RE-75 .............. - Page 4 Design electric rotary modules ..............25 Product description ..................25 Accessories ....................26 5.3.1 Accessories RE-50 without flange ............27 5.3.2 Accessories RE-75 without flange ............27 Installation, assembly & setting ................. 28 Safety Instructions for installation & assembly ........... 28 Assembly &...
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Page 5: General
These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the electric rotary module to ensure safe and efficient handling of the electric rotary module RE-50 & RE-75. Consistent compliance with these assembly instructions will ensure: permanent operational reliability of the electric rotary module, ... - Page 6 Warning - Back injury due to heavy lifting. Warning - Risk of injury as a result of parts being flung out! Warning - High noise levels. 6 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ...
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Page 7: Additional Symbols
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty). The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 8: Liability
1.6 Liability No changes shall be made to the electric rotary modules unless described in this instructions manual or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorized changes or improper assembly, installation, commissioning, operation, maintenance or repair work. -
Page 9: Safety Instructions
Any use other than or beyond the intended use described above is considered a misuse/improper use of the electric rotary modules. Especially the following use is considered a misuse: Use in potentially explosive atmospheres Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 9–44 ... -
Page 10: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and AFAG does not accept any liability for damages caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1... -
Page 11: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience are capable of identifying risks and preventing possible hazards arising from the use of the machine. Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 11–44 ... -
Page 12: Personal Protective Equipment (Ppe)
2.7 Changes & modifications No changes may be made to the electric rotary modules which have not been described in these assembly instructions or approved in writing by Afag Automation AG. AFAG Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 13: General Hazards / Residual Risks
Only qualified personnel may work with or on the electric rotary modules. Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 13–44 ... -
Page 14: Danger Due To Electricity
Work on and with the electric rotary modules may only be carried out by qualified personnel. Never reach into the system during normal operation! 14 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ... -
Page 15: Technical Data
Technical data Technical data 3.1 Electric rotary module RE-50 3.1.1 Dimension drawing RE-50 Fig. 1 Dimensional drawing of electric rotary module RE-50 Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 15–44 ... -
Page 16: Technical Data Re-50
Technical data 3.1.2 Technical data RE-50 16 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ... -
Page 17: Preferred Combinations Re-50
Technical data 3.1.3 Preferred combinations RE-50 Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 17–44 ... -
Page 18: Electric Rotary Module Re-75
Technical data 3.2 Electric rotary module RE-75 3.2.1 Dimensional drawing RE-75 Fig. 2 Dimensional drawing of electric rotary module RE-75 18 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ... -
Page 19: Technical Data Re-75
Technical data 3.2.2 Technical data RE-75 Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 19–44 ... -
Page 20: Preferred Combinations Re-75
Technical data 3.2.3 Preferred combinations RE-75 20 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ... -
Page 21: Rotary Flanges
Technical data 3.3 Rotary flanges Fig. 3 Rotary flanges Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 21–44 ... -
Page 22: Measuring Values With Se-Power 1Kva
Technical data 3.4 Measuring values with SE-Power 1kVA 22 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ... -
Page 23: Transport, Packaging And Storage
Rotary module (weight < 2 kg) Centering sleeves ø 7x3 mm Centering bushing ø 9x4 mm Mounting screws M3x22 mm Mounting screws M4x30 mm Mounting/operating instructions Mounting/operating instructions Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 23–44 ... -
Page 24: Transport
Relative air humidity: < 90%, non condensing 4.4 Packaging The electric rotary modules are transported in the transport packaging of AFAG Automation AG. If no AFAG packaging used, the electric rotary modules must be packed so that they are protected against shock and dust. -
Page 25: Structure And Description
The rotary modules are equipped with a 17-pin industrial connector (G13) and a 4-pin M15 connector. The rotary modules are designed for operation with the AFAG controllers SE- Power 1kVA, SE-48 and SE-24. The modules can also be operated with other third-party controllers. -
Page 26: Accessories
Structure and description 5.3 Accessories Denomination Order number Centering sleeve 7x3mm 11016850 Centering sleeve 9x4mm 11004942 Flange plate set RE-50 50294008 Flange plate set RE-50 50294009 Motor cable-M12-5m-0-open (SE-Power) 50290459 Motor cable-M12-10m-0-open (SE-Power) 50310506 Motor cable-M12-5m-90-open (SE-Power) 50290460 Motor cable-M12-10m-90-open (SE-Power) -
Page 27: Accessories Re-50 Without Flange
Structure and description 5.3.1 Accessories RE-50 without flange Flange plates kit (incl. screw) Order no.: 50294008 The large holes are not usable! Fig. 6 Accessories RE-50 without flange 5.3.2 Accessories RE-75 without flange Flange plates kit (incl. screws) Order no.: 50294009 The large holes are not usable! Fig. -
Page 28: Installation, Assembly & Setting
Also observe the safety instructions in Chap. 2 „Safety instructions“ in this manual. 28 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ... -
Page 29: Assembly & Attachment
Installation, assembly & setting 6.2 Assembly & attachment The RE-50 and RE-75 rotary modules can be installed both vertically and horizontally. 6.2.1 Mounting holes The rotary modules are attached to the back of the housing. For mounting on AFAG modules suitable connection plates must be used. -
Page 30: Electrical Interfaces
Electrical interfaces RE-50 & RE-75 6.3 Mounting third-party modules The rotary flange is designed for the mounting of AFAG modules. The rotary flange can also be removed if third-party modules are used. It can be replaced by a rotating flange adapted for the third-party modules. -
Page 31: Commissioning
Risk of injury due to mounted components! Attachments to the rotation module can pose a danger in connection with the moving parts. Take appropriate measures to ensure safe operation! Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 31–44 ... -
Page 32: Preparatory Activities For Commissioning
The use of the operating software is described in the installation instructions for the servo controller used. 2. if the modules are delivered with an AFAG servo controller, no further action is required (operating parameters already stored in the controller). -
Page 33: Fault Elimination
Observe the operating instructions of the controller used! Also observe the safety instructions in Chap. 2 „Safety instructions“ in this manual. Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 33–44 ... -
Page 34: Fault Causes And Remedy
Rotary flange does not move if necessary Motor connection interrupted Check motor cable Drive defective Have the drive replaced by AFAG (only by Afag technicians!) Important contouring error Reduce values for acceleration and Rotary flange stops after a... -
Page 35: Maintenance And Repair
Observe the operating instructions of the controller used! Also observe the safety instructions in Chap. 2 „Safety instructions“ in this manual. Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 35–44 ... -
Page 36: Maintenance Activities And Maintenance Intervals
9.4 Spare parts and repair work AFAG Automation AG offers a reliable repair service. Defective electric rotary modules can be sent to AFAG for repair within the warranty period. Damaged electric rotary modules may only be replaced or repaired by AFAG Automation AG! 36 –... -
Page 37: Decommissioning And Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 37–44 ... -
Page 38: Declaration Of Incorporation
The relevant technical documentation has been created according to Annex VII, Part B of the above- mentioned Directive. Authorised representative for compiling the technical documentation: Niklaus Röthlisberger, Product Manager, Afag Automation AG, CH-4950 Huttwil, Germany Place/Date: Huttwil, 07.01.2020 Siegfried Egli Niklaus Röthlisberger... - Page 39 Obligations and liability ........10 Storage ............. 24 Obligations of the operating company ....10 System error ............. 34 Obligations of the personnel ......11 Operation ............33 Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 39–44 ...
- Page 40 Accessories RE-50 without flange ....................27 Fig. 7 Accessories RE-75 without flange ....................27 Fig. 8 Mounting holes on the rotary module RE-50 & RE-75 ..............29 Fig. 9 Electrical interfaces RE-50 & RE-75 ....................30 Fig. 10 Maintenance rotary modules RE-50& RE-75 .................. 36 40 –...
- Page 41 Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 41–44 ...
- Page 42 42 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ...
- Page 43 Assembly Instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 43–44 ...
- Page 44 44 – 44 Assembly instructions EN RE-50 I RE-75 Edition 09/2020 Rev. 3.5 ...
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