Table of Contents
Related Manuals for Afag RM 63
Summary of Contents for Afag RM 63
- Page 1 Rotary Module RM 63 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instruction „Translation“ of the Original Montage Instructions © Copyright by Afag Automation AG RM 63-OI-vers. 2.8 gb.20190328...
- Page 2 Order No. RM 63 11001837 RMZ 63/2 11001848 Version of this documentation: RM 63-OI-vers. 2.8 gb.20190328 Symbols: Assembly and initial start-up must be carried out by qualified personnel only and according to these Montage Instructions. Danger Indicates an immediate threatening danger.
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Page 3: Table Of Contents
3.2.9 Dimensions for the sensors ................36 3.3.0 Computation of moments of inertia .............. 37 3.3.1 Adjusting the RM 63 ..................38 4.0.0 Maintenance instructions ................. 40 4.1.0 Maintenance and servicing of the RM 63 ............. 40 RM 63-OI-vers. 2.8 gb.20190328... - Page 4 4.1.1 Servicing ...................... 41 4.1.2 Accessories for RM 63 ................. 42 4.1.3 Disassembly and repair ................43 4.1.4 Expendable parts to RM 63 - RMZ 63/1 – RMZ 63/2 ........44 4.1.5 Faults during operation ................45 5.0.0 Disposal ......................46...
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Page 5: Ec Declaration For Incorporation (Document Original)
EC directive: 2006/42 / EC Norme: EN ISO 12100:2010 (German Version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Producte Manager Afag Automation AG, CH-4950 Huttwil Place, date: Huttwil, 28.03.2019 Siegfried Egli Niklaus Röthlisberger Managing Director... -
Page 6: Module Information
With wrong use the module could fall down and injure or squeeze feet /finger. (Weight: 8.4 to 9.8 kg) 2.1.1 Possibilities of fastening RM 63 Squeeze danger Case danger... - Page 7 NOTE Use the centering bushings included in the scope of supply for positioning and insert these bushings in the borings of the mounting grid. RM 63-OI-vers. 2.8 gb.20190328...
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Page 8: Centering Bushings
2.1.2 Centering bushings Hole matrix RM 63 rotary module RM 63 Hole matrix 80x80mm Thread/bore hole 4xM8 Centering bushings (H7) 9x4mm Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid. -
Page 9: Tighten Torques For Screws
Modifications on the RM rotary module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability. -
Page 10: Preferred Combinations Rm 63
2.1.4 Preferred combinations RM 63 RM 63-OI-vers. 2.8 gb.20190328... -
Page 11: Montage Instructions
EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil RM 63-OI-vers. 2.8 gb.20190328... -
Page 12: Symbols
3.1.2 General description This is an incomplete machine The series of the RM 63 Rotary module is used for the rotation, smooth movement of rigidly mounted loads under the ambient and Installation conditions defined, see Technical data. The Installation situation of the modules RM 63 can occur vertically as horizontally. -
Page 13: Description Rotary Module Rm 63
Special mention is given to type-specific information. RM 63 The RM 63 rotary module is a pneumatically powered module for the rotation of weights within extremely limited spaces. The module possesses torque rating of up to a max. of 27.5 Nm and can rotate weights from 0° to 180°. The end positions are damped and precision ad-justable throughout the stroke range by means of stop screws. - Page 14 RM 63-OI-vers. 2.8 gb.20190328...
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Page 15: Functional Description Rm 63
(9) of the intermediate cylinder meshes an activation into the rack (4) and is then moved horizontal. The stroke limit of the intermediate position cylinder is adjusted by means of a second pair of stop screws (10) and buffered with one Afag shock absorber (11) (Fig.6). - Page 16 RM 63-OI-vers. 2.8 gb.20190328...
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Page 17: Included In The Delivery
Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability. -
Page 18: Warranty
Wear parts (e.g. shock absorbers) are not covered by the warranty. * The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted. The warranty will be voided in event of the following: ... -
Page 19: Dimension Rm 63
3.1.9 Dimension RM 63 RM 63-OI-vers. 2.8 gb.20190328... -
Page 20: Technical Data Rm 63
3.2.0 Technical data RM 63 RM 63-OI-vers. 2.8 gb.20190328... -
Page 21: Pneumatic Schematically Rm 63 Without Za
3.2.1 Pneumatic schematically RM 63 without ZA Wiht intermediate position Rotary module One-way restrictor Directional valve (standard 5/2) Maintenance unit P Air supply NOTE Minimal compressed air quality according to ISO 8573-1; 2010 (7-4-4) RM 63-OI-vers. 2.8 gb.20190328... -
Page 22: Pneumatic Schematically Rm 63 Wiht Za
3.2.2 Pneumatic schematically RM 63 wiht ZA 1. Rotary module 2. One-way restrictor 3. Directional valve (standard 5/2) 4. Maintenance unit 5. P Air supply NOTE Minimal compressed air quality according to ISO 8573-1; 2010 (7-4-4) RM 63-OI-vers. 2.8 gb.20190328... -
Page 23: Preparation For Start-Up
Limbs may be squeezed by moving components. Make sure that there are no persons or tools within the operating range of the module. Carry out a test run at first at slow traverse speed, afterwards under operating conditions. RM 63-OI-vers. 2.8 gb.20190328... -
Page 24: Rotary Angle Adjust Rm 63
6.5mm or with an angle proximity switch holder and 8x8mm proximity switch for end of travel interrogation. Exemple: RM 63 with 160° rotation angle 1. Unscrew the shock-absorbers (1). 2. Apply compressed air to (P1). The pinion shaft (2) turns in anti-clockwise direction as far as the limit determined by the stop screw (3) (Fig.15). - Page 25 RM 63-OI-vers. 2.8 gb.20190328...
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Page 26: Shock Absorber Adjust
(8) (Fig.16-2) CAUTION The stop screws (2,6) must limit the angle of rotation and not the shock absorbers (3,7)! If the shock absorbers are used as a stop, they may be damaged and become unusable. RM 63-OI-vers. 2.8 gb.20190328... - Page 27 RM 63-OI-vers. 2.8 gb.20190328...
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Page 28: Rmz With One Intermediate Position
8. Isolate the compressed air to (P2) and apply compressed air to (P4): The intermediate position cylinder (5) uncouples and returns to ist initial position (Fig.17-4). CAUTION The stop screws must limit the angle of rotation and not the shock absorbers! RM 63-OI-vers. 2.8 gb.20190328... - Page 29 RM 63-OI-vers. 2.8 gb.20190328...
- Page 30 RM 63-OI-vers. 2.8 gb.20190328...
- Page 31 RM 63-OI-vers. 2.8 gb.20190328...
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Page 32: Proximity Switches
LED does not change its switching condition on end of travel interrogation, then the proximity switch is faulty and must be replaced! Technical data: - Operating voltage range 10-30 VDC - Switching interval 1.5 mm - Protected against short-circurit and polarity reversal RM 63-OI-vers. 2.8 gb.20190328... - Page 33 RM 63-OI-vers. 2.8 gb.20190328...
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Page 34: Mounting For The Sensor
(8) and clamp with screw (9). 3. Mount the plug (4). 4. Functional check. CAUTION The switching point of the proximity switch must cover the drill hole of the proximity switch holder! (see arrow) RM 63-OI-vers. 2.8 gb.20190328... - Page 35 RM 63-OI-vers. 2.8 gb.20190328...
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Page 36: Dimensions For The Sensors
3.2.9 Dimensions for the sensors RM 63-OI-vers. 2.8 gb.20190328... -
Page 37: Computation Of Moments Of Inertia
3.3.0 Computation of moments of inertia RM 63-OI-vers. 2.8 gb.20190328... -
Page 38: Adjusting The Rm 63
180° module with three limiter screws AS 12/60 (1) and three shock absorbers SDS 14/16 (2). Rotation Flange RM 63 (Fig. 14) The rotation flange (3) is used to connect an RM 63 to another module (e.g. a linear module LM 16 (4). RM 63-OI-vers. 2.8 gb.20190328... - Page 39 RM 63-OI-vers. 2.8 gb.20190328...
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Page 40: Maintenance Instructions
If shock absorbers are missing, defective or incorrectly set up, the functionality of the module will be compromised and may lead to its destruction! 4.1.0 Maintenance and servicing of the RM 63 CAUTION The module may only be disassembled when the system is aerated and deactivated. -
Page 41: Servicing
4.1.1 Servicing The RM 63 rotary module is lubricated for-life and can be operated with oiled and unoiled air. CAUTION Never operate the RM 63 rotary module with unoiled air after it was operated with oiled air! Air characteristics: ... -
Page 42: Accessories For Rm 63
4.1.2 Accessories for RM 63 RM 63-OI-vers. 2.8 gb.20190328... -
Page 43: Disassembly And Repair
4.1.3 Disassembly and repair When the module is damaged it can be returned to Afag automation AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. -
Page 44: Expendable Parts To Rm 63 - Rmz 63/1 - Rmz 63/2
4.1.4 Expendable parts to RM 63 - RMZ 63/1 – RMZ 63/2 RM 63-OI-vers. 2.8 gb.20190328... -
Page 45: Faults During Operation
Replaced exhaust air throttle Shock absorber faulty no shock absorber installed Installed shock absorber Exhaust air throttle faulty Replaced exhaust air throttle Rotary speed to high Adjust exhaust air throttle RM 63-OI-vers. 2.8 gb.20190328... -
Page 46: Disposal
5.0.0 Disposal NOTE RMs which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled should be correctly disposed of. RM 63-OI-vers. 2.8 gb.20190328... - Page 47 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com Internet: www.afag.com RM 63-OI-vers. 2.8 gb.20190328...
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