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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
RM12
Order no.: 11001736
RM 12-SD
Order no.: 11001739
RMZ 12
Order no.: 11001737
RM 16
Order no.: 11001697
RM 16-SD
Order no.: 11001702
Assembly instructions EN
Rotary Modules
RM 12
RM 12 / RM 16
Date 30.12.2022
RM 16
RMZ 16
Order no.: 11001699
RM 16-SD/360°
Order no.: 11009028
RMZ 16/360°
Order no.: 11009029
RMZ 16/2
Order no.: 11001700
Version 3.0
1–68
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Summary of Contents for Afag RM12 RMZ 16
- Page 1 Assembly and operating instructions Rotary Modules RM 12 RM 16 Translation of the Original Assembly Instructions EN RM12 Order no.: 11001736 RMZ 16 Order no.: 11001699 RM 12-SD Order no.: 11001739 RM 16-SD/360° Order no.: 11009028 ...
- Page 2 Your Afag team © Subject to modifications The rotary modules have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
Table of contents Table of contents General ........................6 Contents and purpose of these assembly instructions ......... 6 Explanation of symbols................. 6 Additional symbols ..................7 Applicable documents .................. 8 Warranty ....................... 8 Liability ......................8 Safety instructions ....................9 General ...................... - Page 4 Transport, packaging and storage ..............27 Safety instructions for transport ..............27 Scope of supply ..................27 Transport ....................28 Packaging ....................28 Storage ....................... 29 Design and description ..................30 Construction rotary modules ..............30 Product description ..................31 Functional description.................
- Page 5 Table of contents 9.4.2 Wear parts for RM 16 ................61 9.4.3 Wear parts for RM 16/360° ..............62 Decommissioning, disassembly, disposal ............63 10.1 Safety instructions for decommissioning, disassembling and disposal ..63 10.2 Decommissioning ..................63 10.3 Disassembly ....................63 10.4 Disposal ......................
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Page 6: General
General General 1.1 Contents and purpose of these assembly instructions These assembly instructions contain essential information on assembly, commissioning, functioning and maintenance of the rotary modules RM 12, RM 16 to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ... -
Page 7: Additional Symbols
General This note contains important additional information as well as useful tips for safe, efficient and trouble-free operation of the module. Further warning signs: Where applicable, the following standardised symbols are used in this manual to point out the various potential health risks. Warning - Dangerous electrical voltage. -
Page 8: Applicable Documents
Wear parts (e.g. shock absorbers) are excluded from the warranty*. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. * However, a customer has a right to a defect-free product. This does also apply to defective accessories and wear parts. -
Page 9: Safety Instructions
Safety instructions Safety instructions 2.1 General This chapter provides an overview of all important safety aspects to ensure safe and proper use of the rotary module and optimal protection of personnel. Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. -
Page 10: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and Afag does not accept any liability for damages caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1... -
Page 11: Personnel Requirements
Safety instructions 2.5 Personnel requirements 2.5.1 Personnel qualification The activities described in the assembly instructions require specific requisites at the level of professional qualifications of the personnel. Personnel not having the required qualification will not be able to asses the risks that may arise from the use of the rotary modules thus exposing himself and others to the risk of serious injury. -
Page 12: Changes & Modifications
2.7 Changes & Modifications No changes may be made to the rotary modules which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. - Page 13 Safety instructions Always keep the assembly instructions ready at hand at the workplace! Please, also observe: the general and local regulations on accident prevention and environmental protection, the safety information sheet for the rotary modules. WARNING Danger - Do not use in unsuitable environment ! The rotary modules are designed for use in non explosive atmospheres.
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Page 14: Danger Due To Electricity
Safety instructions 2.8.2 Danger due to electricity WARNING Danger! Risk of electric shock! If work on electrical components is required, ensure that the work is carried out properly, failure to do so will cause serious or fatal injuries. Work on the machine's electrical equipment may only be performed by skilled electrician or trained personnel under the supervision of a skilled electrician in accordance with all relevant electrical regulations. -
Page 15: Technical Data
Technical data Technical data 3.1 Rotary module RM 12 3.1.1 Dimensional drawing RM 12 Fig. 1 Dimensional drawing - Rotary module RM 12 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 15–68 ... -
Page 16: Technical Data Rm 12
Technical data 3.1.2 Technical data RM 12 Fig. 2 Table technical data RM 12 16 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 17: Preferred Combinations Rm 12
Technical data 3.1.1 Preferred combinations RM 12 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 17–68 ... -
Page 18: Module Loads Rm 12
Technical data 3.1.2 Module loads RM 12 Fig. 3 Swivel time diagrams RM 12 18 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 19: Rotary Module Rm 16
Technical data 3.2 Rotary module RM 16 3.2.1 Dimensional drawing RM 16 Fig. 4 Dimensional drawing - Rotary module RM 16 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 19–68 ... -
Page 20: Technical Data Rm 16
Technical data 3.2.2 Technical data RM 16 Fig. 5 Table technical data RM 16 20 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 21: Dimensional Drawing Rm 16 / 360
Technical data 3.2.3 Dimensional drawing RM 16 / 360° Fig. 6 Dimensional drawing - Rotary module RM 16 / 360° Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 21–68 ... -
Page 22: Technical Data Rm16 / 360
Technical data 3.2.4 Technical data RM16 / 360° Fig. 7 Table technical data RM 16 / 360° 22 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 23: Dimensional Drawing Rmz 16
Technical data 3.2.5 Dimensional drawing RMZ 16 Fig. 8 Dimensional drawing - Rotary module RMZ 16 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 23–68 ... -
Page 24: Technical Data Rmz 16
Technical data 3.2.6 Technical data RMZ 16 Fig. 9 Table technical data RMZ 16 24 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 25: Preferred Combinations Rm 16
Technical data 3.2.7 Preferred combinations RM 16 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 25–68 ... -
Page 26: Module Loads Rm 16
Technical data 3.2.8 Module loads RM 16 Fig. 10 Swivel time diagram RM 16 26 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 27: Transport, Packaging And Storage
Transport, packaging and storage Transport, packaging and storage This chapter provides information regarding proper transport, packaging and storage of the rotary modules. 4.1 Safety instructions for transport CAUTION Danger of injury when unpacking the rotary modules! The rotary modules are packed in the original packaging (cardboard box). If handled incorrectly, the module may fall out of the box when unpacked and cause limb injuries. -
Page 28: Transport
Transport, packaging and storage 4.3 Transport No liability can be assumed for damages caused by improper installation on the part of the operating company. The following conditions must be complied with for transport and storage: Storage temperature: 0-50 °C ... -
Page 29: Storage
Transport, packaging and storage 4.5 Storage If the rotary modules are stored for an extended period of time, observe the following: Do not store the rotary modules outdoors or expose them to weather conditions. The storage space must be dry and dust free. ... -
Page 30: Design And Description
Design and description Design and description This chapter provides an overview of the rotary modules RM 12, RM 16 and of the variant’ structure and functioning. 5.1 Construction rotary modules Fig. 12 Structure of the rotary module RM 1. Piston 6. -
Page 31: Product Description
RMZ 12 180° module with two additional not monitored intermediate positions. For the exclusive application in the tightest of spaces (Fig.3). The RM can be combined with the entire Afag range in any position (example RM 12, Fig.4). Assembly instructions EN RM 12 / RM 16 Date 30.12.2022... -
Page 32: Fig. 14 Three Variants Of The Rm 16
Design and description Rotary module series 16 The RM 16 module is designed for medium loads. With torques of max. 0.6 Nm, loads can be rotated from 0-180° or 360°. The rotary module of the series 16 is available in six variants: Fig. -
Page 33: Functional Description
Design and description 5.3 Functional description The RM are pneumatically operated devices for rotary movements from 0 to 180° or from 0 to 360°. A double-acting piston (1) inside the housing (2) drives a pinion shaft (3) with ball bearings. The pinion shaft moves a rack (4) back and forth. The stroke of the rack and thus the angle of rotation of the pinion shaft can be limited with two stop screws (5) (Fig.17). -
Page 34: Accessories
Design and description 5.4 Accessories 5.4.1 Accessories rotary module RM 12 Fig. 16 Rotating flange RM 12 and intermediate position cylinder RMZ 12 34 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 35: Accessories Rotary Module Rm 16
Design and description 5.4.2 Accessories rotary module RM 16 Fig. 17 RM 16 additional cylinder & RM 16/RMZ16 360° intermediate pos. cylinder Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 35–68 ... -
Page 36: Fig. 18 Removal Kit Intermediate Pos. Rm 16 & Removal Kit Shock Absorber Rm 16
Design and description Fig. 18 Removal kit intermediate pos. RM 16 & removal kit shock absorber RM 16 36 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 37: Fig. 19 Shock Absorber
Design and description Fig. 19 Shock absorber Fig. 20 AS adjustment stop screws Fig. 21 Initiators Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 37–68 ... -
Page 38: Installation, Assembly & Setting
Installation, assembly & setting Installation, assembly & setting This chapter contains specific safety instructions and information regarding proper installation, assembly and setting of the rotary modules including their connection to the control unit and the pneumatic system. 6.1 Safety Instructions for Installation & assembly CAUTION Danger of injury when connecting the rotary modules to the control unit and the compressed-air system! -
Page 39: Installation & Assembly
Installation, assembly & setting 6.2 Installation & assembly 6.2.1 Assembly & attachment The rotary modules RM 12 and RM 16 can be mounted both in horizontal and vertical position. The RMZ 16, RMZ 16/360° and RMZ 16/2 rotary modules can only be installed in a horizontal position. -
Page 40: Module Centering
6.2.2 Module centering In order to ensure high and repetitive accuracy of fit during assembling, operation and exchanging of a module, the components of the Afag modules are provided with a precise module centering unit. Centring bushing and hole grid... -
Page 41: Tightening Torques For Screws
Installation, assembly & setting 6.2.3 Tightening torques for screws For assembling use screws with the following minimum specifications: Standard VDI 2230 Screw strength Category 8.8 Surface: Galvanized blue, oiled or greased Thread Tightening torque 1.1 … 1.4 Nm 2.6 … 3.3 Nm 5.2 …... -
Page 42: Fig. 23 Pneumatic Circuit Diagram Rotary Module Rm 12
Installation, assembly & setting Pneumatic connections rotary module RM 12 Fig. 23 Pneumatic circuit diagram rotary module RM 12 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional valve (standard 5/2) 42 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022... -
Page 43: Fig. 24 Pneumatic Circuit Diagram Rotary Module Rm 16
Installation, assembly & setting Pneumatic connections rotary module RM 16 Fig. 24 Pneumatic circuit diagram rotary module RM 16 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional valve (standard 5/2) Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0... -
Page 44: Fig. 25 Pneumatic Circuit Diagram Rotary Module Rm 16
Installation, assembly & setting Pneumatic connections rotary module RMZ 16/2 Fig. 25 Pneumatic circuit diagram rotary module RM 16 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional valve (standard 5/2) 44 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022... -
Page 45: Mounting The Initiators
Installation, assembly & setting 6.2.5 Mounting the initiators 6.5 mm or 8x8 mm plug-in and screw-in proximity switches with proximity switch holder are used for end position sensing of the rotary modules. The initiators and initiator holders are not included in the scope of delivery of the rotary modules! WARNING Danger - Do not use in unsuitable environment ! -
Page 46: Fig. 27 Mounting The Proximity Switches (6.5 Mm)
Installation, assembly & setting Assembly process The proximity switches can only be used with the stop screws of the AS series! Fig. 27 Mounting the proximity switches (6.5 mm) Initiator 6.5 mm To install the 6.5 mm proximity switch, proceed as follows: 1. -
Page 47: Fig. 28 Mounting The Proximity Switches (8X8 Mm)
Installation, assembly & setting Fig. 28 Mounting the proximity switches (8x8 mm) Initiator 8x8 mm To install the 8x8 mm initiator, proceed as follows: 1. Screw the initiator (5) onto the initiator holder (7) with screws (6). The switching point of the initiator must cover the hole of the initiator holder (see arrow) 2. -
Page 48: Settings
Installation, assembly & setting 6.3 Settings This chapter contains information on the adjustment work to be carried out on the rotary modules. NOTICE No liability can be assumed for damages caused by accordance work carried out on the modules on the part of the operator. 6.3.1 Safety notes for settings WARNING... -
Page 49: Fig. 29 Setting The Angle Of Rotation
Installation, assembly & setting Example of setting a 160° angle of rotation on the RM 16 Fig. 29 Setting the angle of rotation To set a 160° rotation angle on the RM 16, proceed as follows: 1. Compressed air at (P1). The pinion shaft (1) rotates anticlockwise until it is limited by the stop screw (2) (Fig. -
Page 50: Adjusting The Shock Absorber
Installation, assembly & setting 6.3.3 Adjusting the shock absorber For handling delicate parts, the rotation angle of the rotary module can be braked against the stop screws by means of shock absorbers. NOTICE Risk of damage to property! The shock absorbers must not be used as a stop as they can be damaged. The limitation of the angle of rotation must be done by the stop screws ... -
Page 51: Setting Of Intermediate Positions
Installation, assembly & setting 4. Unscrew the shock absorber anticlockwise by one turn. - 1 turn = 1 mm. 5. Secure shock absorber with lock nut (5) (Fig. 41-1). 6. Release compressed air at (P1) and give it to (P2). - The pinion shaft (1) rotates clockwise until it is limited by stop screw (6). -
Page 52: Fig. 32 Setting Intermediate Position (Can Be Monitored)
Installation, assembly & setting 5. Compressed air at (P3) and (P4). - The pinion shaft (1) rotates clockwise until limited by the stop given by the intermediate position cylinder (4) (Fig. 42-2). 6. Adjust intermediate position cylinder (4) according to point 3 and secure with lock nut (5). - Page 53 Installation, assembly & setting Procedure: 1. Set the angle of rotation as described in chap. 6.3.2 2. Compressed air at (P1). - The pinion shaft (1) rotates anticlockwise until it is limited by the stop screw (2) (Fig. 43). 3. Compressed air at (P2). - The intermediate position cylinder (3) is coupled to the RM (fig.
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Page 54: Commissioning
Commissioning Commissioning 7.1 Safety instructions for commissioning CAUTION Danger of injury by moving components! Limbs can be crushed by moving components! Work on and with the modules may only be carried out by qualified personnel. Make sure that there are no persons or tools in the working area of the rotary modules. -
Page 55: Fault Elimination
8.3 Table Fault causes and remedy The following table contains an overview of possible fault causes and how to proceed to eliminate them. Defective components must be replaced exclusively by Afag original spare parts. Fault Possible cause Remedy: Module does not rotate ... -
Page 56: Maintenance And Repair
Maintenance and repair Maintenance and repair 9.1 General notes The rotary modules are almost maintenance-free. Nevertheless, some maintenance work must be carried out to ensure an optimum operating condition of the modules. This chapter describes the required maintenance activities. Each rotary module is accompanied by a safety information sheet. This information sheet must be read carefully by every person who carries out work on and with the rotary module. -
Page 57: Maintenance Activities And Maintenance Intervals
Maintenance and repair 9.3 Maintenance activities and maintenance intervals The rotary modules are almost maintenance-free. Nevertheless, some maintenance work must be carried out to ensure an optimum operating condition of the rotary modules. 9.3.1 Overview of the maintenance points Fig. 33 Maintenance points rotary module System Interval... -
Page 58: Compressed Air Specifications
If the rotary modules are used in an ionised air environment, there is a risk that exposed parts could corrode. Always grease exposed parts e.g. flanges, shafts, guides and jaws regularly. Afag standard lubrication: Staburax NBU8EP (flat guides), Blasolube 301 (piston rods) 9.3.2 Compressed air specifications The rotary modules are lifetime lubricated and can be operated with lubricated or non-lubricated compressed air. -
Page 59: Further Maintenance
Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have... -
Page 60: Wear Parts For Rm 12
Maintenance and repair 9.4.1 Wear parts for RM 12 Item Designation Supplier number Order no. Wear parts Afag 11002521 Wear parts Afag 11002523 60 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 61: Wear Parts For Rm 16
Maintenance and repair 9.4.2 Wear parts for RM 16 Item Designation Supplier number Order no. Wear parts Afag 11002514 Wear parts Afag 11007844 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 61–68 ... -
Page 62: Wear Parts For Rm 16/360
Maintenance and repair 9.4.3 Wear parts for RM 16/360° Item Designation Supplier number Order no. Wear parts Afag 11002514 Wear parts Afag 11007844 62 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ... -
Page 63: Decommissioning, Disassembly, Disposal
Decommissioning, disassembly, disposal 10 Decommissioning, disassembly, disposal The rotary modules must be properly dismantled after use and disposed of in an environmentally friendly manner. 10.1 Safety instructions for decommissioning, disassembling and disposal WARNING Risk of injury due to improper decommissioning, disassembly and disposal! Improperly carried out activities can result in considerable material damage and serious injury. -
Page 64: Disposal
Decommissioning, disassembly, disposal 10.4 Disposal The rotary modules must be disposed of properly at the end of their service life and the raw materials used must be recycled. Observe the legal regulations and company requirements. The rotary modules must not be disposed of as a complete unit. Dismantle the rotary module into individual parts and separate the various components according to type of material and dispose of them properly: ... -
Page 65: Declaration Of Incorporation
The relevant technical documentation was created according to Annex VII, Part B of the above-mentioned Directive . Authorised representative for compiling the technical documentation: Niklaus Röthlisberger, Product Manager, Afag Automation AG, CH-6144 Zell Place/Date: Zell, 15.06.2022 Siegfried Egli Niklaus Röthlisberger... - Page 66 Index Index Obligations of the operating company ....10 Obligations of the personnel ......10 Accessories ..........34, 35 Operator ............11 Assembly ............38 Packaging ............28 Centering bushing and hole grid ......40 Personal protective equipment (PPE)....11 Changes &...
- Page 67 List of figures List of figures Fig. 1 Dimensional drawing - Rotary module RM 12 ................15 Fig. 2 Table technical data RM 12 ......................16 Fig. 3 Swivel time diagrams RM 12 ......................18 Fig. 4 Dimensional drawing - Rotary module RM 16 ................19 Fig.
- Page 68 68 – 68 Assembly instructions EN RM 12 / RM 16 Date 30.12.2022 Version 3.0 ...
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