Afag RM 16 Assembly And Operating Instructions Manual
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Afag RM 16 Assembly And Operating Instructions Manual

Rotary modules
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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
RM12
Order no.: 11001736
◼
RM 12-SD
Order no.: 11001739
◼
RMZ 12
Order no.: 11001737
◼
RM 16
Order no.: 11001697
◼
RM 16-SD
Order no.: 11001702
◼
Assembly instructions EN
Rotary Modules
RM 12
◼
◼
◼
◼
◼
◼
RM 12 I RM 16
12.06.2023
I
RM 16
RMZ 16
Order no.: 11001699
RM 16-SD/360°
Order no.: 11009028
RMZ 16/360°
Order no.: 11009029
RMZ 16/2
Order no.: 11001700
◼
V3.0
1–66

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Summary of Contents for Afag RM 16

  • Page 1 Order no.: 11009029 ◼ ◼   RM 16 Order no.: 11001697 RMZ 16/2 Order no.: 11001700 ◼ ◼  RM 16-SD Order no.: 11001702 ◼ ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 1–66...
  • Page 2 Your Afag team © Subject to modifications The rotary modules have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.

  • Page 3: Table Of Contents

    Rotary module RM 16................. 19 3.2.1 Dimensional drawing RM 16 ..............19 3.2.2 Technical data RM 16 ................20 3.2.3 Dimensional drawing RM 16 / 360° ............21 3.2.4 Technical data RM16 / 360° ..............22 3.2.5 Dimensional drawing RMZ 16 .............. 23 3.2.6 Technical data RMZ 16 ................
  • Page 4 Functional description................. 33 Accessories ....................34 5.4.1 Accessories rotary module RM 12 ............34 5.4.2 Accessories rotary module RM 16 ............35 Installation, assembly & setting ................. 38 Safety Instructions for Installation & Assembly .......... 38 Installation & Assembly ................39 6.2.1 Assembly &...
  • Page 5 Table of contents 9.4.2 Wear parts for RM 16 ................61 9.4.3 Wear parts for RM 16/360° ..............62 Decommissioning, disassembly, disposal ............63 10.1 Safety instructions for decommissioning, disassembling and disposal ..63 10.2 Decommissioning ..................63 10.3 Disassembly ....................63 10.4...

  • Page 6: General

    NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. 6 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 7: Additional Symbols

    In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...)  Results of actions  References to sections ◼ Enumerations not ordered ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 7–66...

  • Page 8: Applicable Documents

    (VDE) and these safety and assembly instructions. 1.6 Liability No changes shall be made to the rotary modules RM 12, RM 16 unless described in this instructions manual or approved in writing by Afag Automation Afag Automation AG accepts no liability for unauthorized changes or improper assembly, installation, commissioning, operation, maintenance or repair work.

  • Page 9: Safety Instructions

    Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. 2.2 Intended use The RM 12, RM 16 rotary modules are used for shock-free rotating of loads in non-hazardous atmospheres under the ambient and operating conditions defined for these modules.

  • Page 10: Obligations Of The Operator And The Personnel

    ▪ the operating company shall be solely responsible for such damage, and ▪ Afag does not accept any liability for damages caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1...

  • Page 11: Personnel Requirements

    ▪ check the personal protective equipment for proper condition, and ▪ immediately notify the person responsible on site of any defects found on the personal protective equipment. ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 11–66...

  • Page 12: Changes & Modifications

    2.7 Changes & Modifications No changes may be made to the rotary modules which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work.
  • Page 13 ▪ The operating company is responsible for ensuring that the permissible noise levels are observed. ▪ If the noise level exceeds 85 dB(A) in normal operation, the operator must wear hearing protectors at the workplace. ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 13–66...

  • Page 14: Danger Due To Electricity

    Poor or not regularly performed maintenance may cause component failures which may lead to injuries. ▪ The operator must exercise due care and only use trained maintenance to carry out the activities. 14 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 15: Technical Data

    Technical data Technical data 3.1 Rotary module RM 12 3.1.1 Dimensional drawing RM 12 Fig. 1 Dimensional drawing - Rotary module RM 12 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 15–66...

  • Page 16: Technical Data Rm 12

    Technical data 3.1.2 Technical data RM 12 Fig. 2 Table technical data RM 12 16 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 17: Preferred Combinations Rm 12

    Technical data 3.1.1 Preferred combinations RM 12 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 17–66...

  • Page 18: Module Loads Rm 12

    Technical data 3.1.2 Module loads RM 12 Fig. 3 Swivel time diagrams RM 12 18 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 19: Rotary Module Rm 16

    Technical data 3.2 Rotary module RM 16 3.2.1 Dimensional drawing RM 16 Fig. 4 Dimensional drawing - Rotary module RM 16 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 19–66...

  • Page 20: Technical Data Rm 16

    Technical data 3.2.2 Technical data RM 16 Fig. 5 Table technical data RM 16 20 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 21: Dimensional Drawing Rm 16 / 360

    Technical data 3.2.3 Dimensional drawing RM 16 / 360° Fig. 6 Dimensional drawing - Rotary module RM 16 / 360° ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 21–66...

  • Page 22: Technical Data Rm16 / 360

    Technical data 3.2.4 Technical data RM16 / 360° Fig. 7 Table technical data RM 16 / 360° 22 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 23: Dimensional Drawing Rmz 16

    Technical data 3.2.5 Dimensional drawing RMZ 16 Fig. 8 Dimensional drawing - Rotary module RMZ 16 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 23–66...

  • Page 24: Technical Data Rmz 16

    Technical data 3.2.6 Technical data RMZ 16 Fig. 9 Table technical data RMZ 16 24 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 25: Preferred Combinations Rm 16

    Technical data 3.2.7 Preferred combinations RM 16 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 25–66...

  • Page 26: Module Loads Rm 16

    Technical data 3.2.8 Module loads RM 16 Fig. 10 Swivel time diagram RM 16 26 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 27: Transport, Packaging And Storage

    4.2 Scope of supply The rotary modules are supplied with an operating and assembly manual and a safety data sheet (see scope of supply below). Fig. 11 Scope of delivery rotary modules RM 12 / RM 16 [Unt] RM 12 [Unt]...

  • Page 28: Transport

    Environmental damage can be caused by incorrect disposal of the packaging material. ▪ Dispose of the packaging material in an environmentally sensitive way in accordance with the local environmental regulations. 28 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 29: Storage

    ▪ Clean the rotary modules and protect the blank metal parts against corrosion using the appropriate means. ▪ Protect the rotary modules from dirt and dust. ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 29–66...

  • Page 30: Design And Description

    Design and description Design and description This chapter provides an overview of the rotary modules RM 12, RM 16 and of the variant’ structure and functioning. 5.1 Construction rotary modules Fig. 12 Structure of the rotary module RM 1. Piston 6.

  • Page 31: Product Description

    RMZ 12 180° module with two additional not monitored intermediate positions. For the exclusive application in the tightest of spaces (Fig.3). The RM can be combined with the entire Afag range in any position (example RM 12, Fig.4). ◼ ◼...
  • Page 32 Design and description Rotary module series 16 The RM 16 module is designed for medium loads. With torques of max. 0.6 Nm, loads can be rotated from 0-180° or 360°. The rotary module of the series 16 is available in six variants: Fig.

  • Page 33: Functional Description

    The stroke limit of the intermediate position cylinder is adjusted with a second pair of stop screws (10) (Fig.19). Fig. 15 Rotary module ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 33–66...

  • Page 34: Accessories

    Design and description 5.4 Accessories 5.4.1 Accessories rotary module RM 12 Fig. 16 Rotating flange RM 12 and intermediate position cylinder RMZ 12 34 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 35: Accessories Rotary Module Rm 16

    Design and description 5.4.2 Accessories rotary module RM 16 Fig. 17 RM 16 additional cylinder & RM 16/RMZ16 360° intermediate pos. cylinder ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 35–66...
  • Page 36 Design and description Fig. 18 Removal kit intermediate pos. RM 16 & removal kit shock absorber RM 16 36 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...
  • Page 37 Design and description Fig. 19 Shock absorber Fig. 20 AS adjustment stop screws Fig. 21 Initiators ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 37–66...

  • Page 38: Installation, Assembly & Setting

    No liability for damages can be assumed for damages caused by improper installation/assembling work on the part of the operator.  chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. 38 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 39: Installation & Assembly

    6.2 Installation & assembly 6.2.1 Assembly & attachment The rotary modules RM 12 and RM 16 can be mounted both in horizontal and vertical position. The RMZ 16, RMZ 16/360° and RMZ 16/2 rotary modules can only be installed in a horizontal position.

  • Page 40: Module Centering

    6.2.2 Module centering In order to ensure high and repetitive accuracy of fit during assembling, operation and exchanging of a module, the components of the Afag modules are provided with a precise module centering unit. Centring bushing and hole grid...

  • Page 41: Tightening Torques For Screws

    When connecting the compressed air supply for the first time, make sure that all compressed air throttles are closed. Vent the system slowly! The minimum compressed air quality shall comply with the specifications of ISO 8573-1:2010. ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 41–66...
  • Page 42 Pneumatic circuit diagram rotary module RM 12 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional valve (standard 5/2) 42 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...
  • Page 43 Installation, assembly & setting Pneumatic connections rotary module RM 16 Fig. 24 Pneumatic circuit diagram rotary module RM 16 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional valve (standard 5/2) ◼ ◼ ◼...
  • Page 44 Installation, assembly & setting Pneumatic connections rotary module RMZ 16/2 Fig. 25 Pneumatic circuit diagram rotary module RM 16 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional valve (standard 5/2) 44 – 66 ◼...

  • Page 45: Mounting The Initiators

    Determining the switching type depending on the control type Technical data Operating voltage range 10-30 VDC Switching distance: 1.5mm Type Short circuit and reverse polarity protected ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 45–66...
  • Page 46 2. Insert the initiator (2,3) into the initiator holder as far as it will go. 3. Slightly tighten the initiator holder (1). 4. Mount the connector (4). 5. Carry out function check The initiator is mounted.  46 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...
  • Page 47 2. Push the initiator holder (7) with initiator (5) onto the stop screw (8) as far as it will go and clamp it with screw (9). 3. Mount the connector (4). 4. Carry out function check The initiator is mounted.  ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 47–66...

  • Page 48: Settings

    Also observe the safety instructions in manual. 6.3.2 Adjust RM 12, RM 16 The rotation angle of the rotary modules can be adjusted between 0° and 180° with the stop screws. For end position sensing, the stop screws AS 08/25 and AS 08/40 can be combined with a proximity switch holder and a 6.5 mm proximity switch or...
  • Page 49 Example of setting a 160° angle of rotation on the RM 16 Fig. 29 Setting the angle of rotation To set a 160° rotation angle on the RM 16, proceed as follows: 1. Compressed air at (P1). The pinion shaft (1) rotates anticlockwise until it is limited by the stop screw (2) (Fig.

  • Page 50: Adjusting The Shock Absorber

    (2,6). ▪ The angle of rotation must not be limited by the shock absorbers (3, 7)! Adjustment of the shock absorber using the RM 16 as an example: Fig. 30 Adjustment of shock absorber To set of the shock absorbers on RM 16, proceed as follows: 1.

  • Page 51: Setting Of Intermediate Positions

    3. Move the intermediate position cylinder (2) to the desired position by screwing it in or out and secure it with the lock nut (3) (Fig. 42-1). 4. Switch off compressed air at (P1) and) P2). ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 51–66...
  • Page 52 140° with the aid of intermediate position cylinders. Adjustment of the intermediate position cylinder using the RMZ 16/2 as an example: Fig. 32 Setting intermediate position (can be monitored) 52 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...
  • Page 53 The intermediate position on RMZ 16/2 is set.  (B) Retrofitting additional cylinder to RM 16 The torque on the RM 16 can be increased (1.4 Nm at 6 bar) by installing an  additional cylinder ( Chap. 5.4 Accessories).

  • Page 54: Commissioning

    3. Make sure that there are no persons or tools within the working area of the rotary module. 4. Perform test run: Start with slow traversing movements Then continue under normal operating conditions. Commissioning is completed.  54 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 55: Fault Elimination

    ▪ Lifting speed too high ▪ Provide/install external shock ▪ Damping effect too low absorbers in construction ▪ Initiator defect ▪ Initiator must be replaced Initiator LED does not switch ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 55–66...

  • Page 56: Maintenance And Repair

    ▪ Before starting any activities, switch off the media supply (pneumatics) and secure it from being switched on again!  chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. 56 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 57: Maintenance Activities And Maintenance Intervals

    5 million load cycles. Incorrectly adjusted, missing or defective shock absorbers impair the function of the module and can lead to its destruction! ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 57–66...

  • Page 58: Compressed Air Specifications

    If the rotary modules are used in an ionised air environment, there is a risk that exposed parts could corrode. ▪ Always grease exposed parts e.g. flanges, shafts, guides and jaws regularly. ▪ Afag standard lubrication: Staburax NBU8EP (flat guides), Blasolube 301 (piston rods) 9.3.2 Compressed air specifications The rotary modules are lifetime lubricated and can be operated with lubricated or non-lubricated compressed air.

  • Page 59: Further Maintenance

    Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have...

  • Page 60: Wear Parts For Rm 12

    Maintenance and repair 9.4.1 Wear parts for RM 12 Item Designation Supplier number Order no. Wear parts Afag 11002521 Wear parts Afag 11002523 60 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 61: Wear Parts For Rm 16

    Maintenance and repair 9.4.2 Wear parts for RM 16 Item Designation Supplier number Order no. Wear parts Afag 11002514 Wear parts Afag 11007844 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 61–66...

  • Page 62: Wear Parts For Rm 16/360

    Maintenance and repair 9.4.3 Wear parts for RM 16/360° Item Designation Supplier number Order no. Wear parts Afag 11002514 Wear parts Afag 11007844 62 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 63: Decommissioning, Disassembly, Disposal

    ▪ Disassembling should only be carried out by qualified personnel! ▪ Only remove the rotary module when the control unit is switched off and secured! ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0 63–66...

  • Page 64: Disposal

    ▪ Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. ▪ Information on proper disposal can be obtained from the responsible local authorities. 64 – 66 ◼ ◼ ◼ Assembly instructions EN RM 12 I RM 16 12.06.2023 V3.0...

  • Page 65: Declaration Of Incorporation

    The relevant technical documentation was created according to Annex VII, Part B of the above-mentioned Directive . Authorised representative for compiling the technical documentation: Niklaus Röthlisberger, Product Manager, Afag Automation AG, CH-6144 Zell Zell, 31.05.2023 Adrian Fuchser Klaus Bott...
  • Page 66 Afag Automation Americas Afag Automation APAC Schaeff Machinery & Services LLC. Afag Automation Technology (Shanghai) Co., Ltd. 883 Seven Oaks Blvd, Suite 800 Room 102, 1/F, Bldg. 56, City Of Elite Smyrna, TN 37167 No.1000, Jinhai Road, Pudong New District...

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