Afag GMQ 12 RE-50 Mounting Instructions
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Afag GMQ 12 RE-50 Mounting Instructions

Rotary gripper
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Rotary gripper
GMQ 12 / RE-50
GMQ 12 / RE-50
 Declaration of Incorporation
 Module Information
 Mounting Instructions
 Maintenance Instructions
„Translation" of the Original Operating Instructions
© Copyright by Afag Automation AG
pneumatic / electric
24V/48V

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Summary of Contents for Afag GMQ 12 RE-50

  • Page 1 Rotary gripper pneumatic / electric GMQ 12 / RE-50 GMQ 12 / RE-50 24V/48V  Declaration of Incorporation  Module Information  Mounting Instructions  Maintenance Instructions „Translation“ of the Original Operating Instructions © Copyright by Afag Automation AG...
  • Page 2 24V/48V 50395569 Assembly and initial start-up must be carried out by qualified personnel only and ac- cording to these operating instructions. Version of this GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014 documentation: Symbols: DANGER Indicates an immediate threatening danger. Non-compliance with this information can result in death or se-...

  • Page 3: Table Of Contents

    3.11 Commissioning, operation, training ..............26 3.12 Preparation for commissioning ................. 27 3.13 Commissioning ....................28 3.14 Setting / Changeover ..................28 3.15 Normal operation ....................29 4.0 Maintenance Instructions ................4.1 Servicing ......................30 GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...
  • Page 4 4.5 Exchanging the RE-50 rotary module ..............35 4.6 End position sensor replacement ............... 36 4.7 Spare parts ......................36 4.8 Accessories ......................37 4.9 Extension and repair ................... 38 5.0 Disposal ......................38 GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 5: Ec Declaration For Incorporation

    According to 2006/42/EC dated 09. June 2006, Appendix II B VI for Incorporation of partly completed machinery. The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil Tel. +41 62 959 87 02, www.afag.com As manufacturer of the partly completed machine we declare that:...
  • Page 6 Name and address of the person authorised to compile the relevant technical docu- mentation: Lanz Beat, PM & Marketing-Services, Afag Automation AG This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 2006/42/EC, where appropriate.

  • Page 7: Module Information

    Safety Modifications to the rotary-gripper module that are not described in this operating manual or have not been approved in writing by the company Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag Automation AG rejects all liability.

  • Page 8: Nomenclature Construction Gripper Rotary Module Gmq 12 / Re-50

    Nomenclature construction gripper rotary modules GMQ 12 / RE-50 (pneumatic / electric) The new gripper-rotary module consists of the afag standard modules:: Gripper actuator GMQ 12 Rotary modules RE-50 Gripper GMQ 12/.. Due to their compact construction the gripper-rotary modules dont’t have any disturbing contours.

  • Page 9: Gmq 12 Re-50 Pneumatically / Electric

    2.5 GMQ 12 RE-50 pneumatically / electric 1 Gripper 2 Servo drive with gears Encoder housing 4 Proximity switch Encoder connection 6 Motor connection Adapter unit 8 Gripper actuator 9 Connecting flange Figure 1: Module description GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 10: Mounting Of The Gripping Pliers

    Socket SW 5,5 GMQ 12/P Socketl SW 5,5 GMQ 12/P-01 Allen key SW 2,5 Insert cylinder pin in the flange holes so that the gripper pliers is locked. Loosen screw using the Allen screwdriver. Cylinder pin GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 11: The Gripper Fingers Are Not Included

    Due to the rotating movement of the gripper pliers, hair or other materials may be caught and drawn into the system while the module is being operated. Caution: Commissioning may only be executed by qualified personnel. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...
  • Page 12  Squaring Ø49h7 for flange 4xØ4,5mm can be tapped mounting Use the centring sleeves included in the scope of delivery for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 13: Tightening Moments For Screw

    0,3 … 0,35 Nm 0,5 … 0,73 Nm M2.5 1,1 … 1,4 Nm 2,6 … 3,3 Nm 5,2 … 6,5 Nm 9,0 ... 11,3 Nm 21,6 ..27,3 Nm Table 1: Tightening moments for screw GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 14: Installation In A System

    Ensure that the operator cannot reach into the operating range of the rotary-gripper module during normal operation. This can be achieved by taking appropriate safety measures such as casings, a light grid or by disconnecting the system from the power supply. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 15: Turning The Rotary Module If The Cable Outlets Don't Fit

    You can turn the black mounting part so that the cable outlets are pointing to the left or right side. Please proceed as follows: Selectable cable outlet:  Gripper actuator GMQ: Every  RE-50 rotary module: 4 Po- possible position 360° sition each 90° possible GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...
  • Page 16 Procedure: Loosen 4 screws on the RE-50 using the 2.5 mm allen screw- driver Remove the RE-50 turn to the desired side and remount. Bolt down the RE-50 in the new position. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 17: Mounting Instructions

    Directive 206/42/EG, Annex II B IV where appropriate. Name and address of the person authorised to compile the relevant technical docu- mentation: Lanz Beat, PM & Marketing-Services, Afag Automation AG GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 18: Intended Use

    The applicable regulations for prevention of accidents and the other generally accepted safety-relevant and occupational safe- ty and health regulations are to be followed. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 19: Warranty

    Modifications on the module that are not described in this operating manual or have not been approved in writing by Afag are not permitted. In the case of improper changes or assembly, installation, operation, maintenance or repairs, Afag AG re- jects all liability.

  • Page 20: Dimensional Drawing: Gmq 12 / Re-50

    3.4 Dimensional drawing: GMQ 12 / RE-50 Figure 2: Dimension drawing GMQ 32-RE-50 GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 21: Technical Data Gmq 12 / Re-50

    3.5 Technical data GMQ 12 / RE-50 GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 22: Graph Of Gripping Forces Eccentricity

    3.6 Graph of gripping forces central Graph of gripping forces eccentricity GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 23: Rotary Modules Re-50 (Without Flange)

    The manufacturer does not guarantee for modifications on rotary- gripper modules carried out by the customer. The manufacturer does not accept any liability for damage resulting from such use. The risk is that of the user alone. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 24: Technical Data Re-50

    IP 40 Installation of external modules The rotary flange is designed for the attachment of Afag modules. If third party mod- ules are used the rotary flange can also be removed. The engineer can also make an own rotary flange which can be attached to the third party modules.

  • Page 25: Electrical Interface

    Motor cable (M12 or M15) brown white 3 PE blue black Encoder cable (G10 or G12) brown blue withe green pink yellow black grey + 5 V violet grey/pink red/blue withe/green brown/green withe/yellow n.v. yellow/brown n.v. withe/grey n.v. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 26: Commissioning, Operation, Training

    Due to the rotating movement of the gripper pliers, hair or other materials may be caught and drawn into the system while the module is being operated. Caution: Commissioning may only be executed by qualified personnel. Observe the operating instructions of the control system used. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 27: Preparation For Commissioning

    The rotary-gripper module is designed for operation with Afag servo controllers. They can also be operated with other controller types. Operation of the Afag servo controllers is described in the separate operating instruc- tions. First connect the servo controller to a PC on which the operating software was in- stalled and carry out the test run.

  • Page 28: Commissioning

    Lock the controller while you are working on the rotary-gripper module and switch the controller only on again after work is finished. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 29: Normal Operation

    Do not reach into the system during standard operation. DANGER An inadmissible removal of the connector cover may lead to an electric shock. Never remove the connector cover from an installed rotary- gripper module. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 30: Maintenance Instructions

    Regular maintenance Maintenance Maintenance work intervall Clean the module with a dry, lint-free cloth. As required The module must not be washed down; do not use any ag- gressive cleaners. Table 2: Maintenance GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 31: Further Maintenance

    DANGER An inadmissible removal of the connector cover may lead to an electric shock. Never remove the connector cover from an installed rotary- gripper module. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 32: Possible Failures

    Reduce values for accelera- ers) stops after a short tion and speed turn Check whether module shaft is mechanically blocked Encoder connection inter- Check encoder cable rupted Check encoder for proper functioning Table 3: Possible failures GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 33: Exchanging The Gripper Actuator (Pneumatic Or Electric)

    In addition you will need a special tool which must be ordered separately. Afag AG offers professional repairs. The module must be returned to Afag for this purpose. Procedure for remplacement of the GMQ 32 Undo and remove 4 screws on the RE- 50 module.
  • Page 34 Loosen pivot bearing using the mounting wrench so that the bear- ing can be removed together with the drawbar. Loosen clamping screw at the mid- dle part Pivot bearing with drawbar Mounting wrench Griper actuator Adapter unit GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 35: Exchanging The Re-50 Rotary Module

    Note the cable outlets on the RE-50. NOTE If works are carried out on the module after expiry of the warranty period the manufacturer rejects any and all liability on the rotary- gripper module. Repairs will be charged. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 36: End Position Sensor Replacement

    Sensor 4.7 Spare parts NOTE Repair of the rotary-gripper module should only be carried out by Afag. There are no spare parts available. GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 37: Accessories

    IProximity switch cable-R2-3m-90-0 (SE-24/SE-48) 50340272 Proximity switch cable-R2-5m-90-0 (SE-24/SE-48) 50340903 Control SE-24 Control SE-48 Control SE-Power 1 kVA Sensor INI d8x36-SN2.0-PNP-NCM8x1 50285525 see technical catalog Insert mounting wrench for: RE-50 50355913 Table 4: Accessories GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

  • Page 38: Extension And Repair

    4.9 Extension and repair When the module is damaged it can be returned to Afag Automation AG for repair. WARNING Before disassembly the power supply must be switched off and disconnected. Disassembly of the system may only be started after the power supply was definitely disconnected.
  • Page 40 Afag Automation AG Fiechtenstrasse 32 4950 Huttwil Switzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com Internet: www.afag.com GMQ 12 RE-50-OI-vers. 1.2 gb. 28.07.2014...

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