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Assembly and operating instructions Compact Slide CS 25 Translation of the Original Assembly Instructions EN CS 25/60 Order no.: 50224806 CS 25/120 Order no.: 50224807 CS 25/180 Order no.: 50224808 CS 25/240 Order no.: 50224809 ...
Contents and purpose of these assembly instructions These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the compact slides CS 25 to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ...
General This note contains important additional information as well as useful tips for safe, efficient and trouble-free operation of the compact slide. Further warning signs: Where applicable, the following standardised symbols are used in this manual to point out the various potential health risks. Warning - Dangerous electrical voltage.
Wear parts (e.g. shock absorbers) are excluded from the warranty*. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. * However, a customer has a right to a defect-free product. This does also apply to defective accessories and wear parts.
The CS compact slides are designed exclusively for linear movement in any position on the slide for load capacities up to a maximum of (CS 25 = 7.5 kg). Load capacities at the front of the modules (CS 25 = up to 5.0 kg).
the operating company shall be solely responsible for such damage, and AFAG does not accept any liability for damage caused by improper use. Obligations of the operator and the personnel 2.4.1 Observe the assembly instructions...
Safety instructions 2.4.3 Obligations of the personnel All personnel working with the modules are required to: read and observe these assembly instructions, especially the chapter on safety, observe the occupational safety and accident prevention regulations, observe all safety and warning signs on the compact slide, ...
Changes & modifications No changes may be made to the compact slide which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work.
Safety instructions General Hazards / residual risks Despite the safe design of the machine and the technical protective measures taken, there still remain residual risks that cannot be avoided and which present a non-obvious residual risk when operating the compact slides. Observe the safety instructions in this chapter and in the other sections of this manual to avoid damage to property and dangerous situations for the personnel.
Safety instructions CAUTION Risk of noise-induced hearing loss! When the compact slides are installed in a machine or plant, the permissible noise level may be exceeded depending on the various components, the environment and the resonance. The operating company is responsible for ensuring that the permissible noise levels are observed.
Safety instructions 2.8.4 Danger due to pneumatics WARNING Risks by the pneumatic system! The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly. Only qualified personnel may work with or on the pneumatic system! ...
Technical data Technical data CS 25 Fig. 2 Table technical data CS 25 * The maximum load capacities are listed in the table in the section Slide loads ( slide loads 3.4). Assembly instructions EN CS25 Date 01.06.2021 Version 3.0 17–60...
Transport, packaging and storage Transport, packaging and storage This chapter provides information regarding proper transport, packaging and storage of the compact slides. Safety instructions for transport CAUTION Danger of injury when unpacking the modules! The compact slides are packed in the original packaging (cardboard box). If handled incorrectly, the module may fall out of the box when unpacked and cause limb injuries.
Scope of supply The compact slides are supplied with an operating and assembly manual and a safety data sheet (see scope of supply below). CS 25 Module CS 25 Shock absorber SD M14x1-2 Centering bushing Ø 12x4.8 mm Special screw M8x35 mm...
Transport, packaging and storage Packaging The compact slides are packed in the most appropriate manner. Standardized symbols for packages Symbol Note Explanation The package shall be transported, handled and stored with the arrows always pointing upwards (top side of the package). Fragile Products marked with this symbol shall be handled with care and may never be turned...
The assembly position of the compact slide can be vertical or horizontal. The CS 25 consists of the base body (Fig. 5, 1) with the pneumatic connections, the guide (Fig. 5, 6) and the cylinder that moves the slide (Fig. 5, 2). The end positions are each adjusted via a stop screw with integrated shock absorber (Fig.
Initiator INI c10x28.5-Em-PNP-NO-M8x1 50033432 Initiator INI d4x25-Sn1.0-PNP-NO-M8x1 11016714 Initiator INI c10x9-Em-PNP-NO-M8x1 50313986 Clamping nut M8x0.75 11005436 Initiator d6.5x44-Sn1.5-PNP-NO-M8x1 11005439 Shock absorber SD M14x1-2 11004988 ZA intermediate stop ZA-CS 25 50224670 Assembly instructions EN CS25 Date 01.06.2021 Version 3.0 25–60 ...
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Design and description You will find more information on the accessories for the compact slides on our website www.afag.com. 26 – 60 Assembly instructions EN CS25 Date 01.06.2021 Version 3.0 ...
Installation, assembly & setting Installation, assembly & setting This chapter contains specific safety instructions and information regarding proper installation, assembly and setting of the compact slides including their connection to the control unit and the pneumatic system. Safety instructions for Installation & assembly CAUTION Danger of injury when connecting the compact slide to the control unit and the compressed-air system!
When installing in a vertical position, always move the slide to the lowest position before mounting. Fastening possibilities CS 25 Fig. 6 Mounting base screwed through Mounting base below M8 (in each bore)
Installation, assembly & setting 6.2.3 Connection to the pneumatic system WARNING Danger when connecting to pneumatics! The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly. Only qualified personnel may work with or on the pneumatic system! ...
(G1/8) at the rear on the left side of the module. Operating pressure 6 bar (+/- 2) Fig. 7 Pneumatic circuit diagram compact slide Fig. 8 Pneumatic circuit diagram compact slide CS 25 with ZA 1. Compressed air connection 4. Throttle valve 2. Maintenance unit 5. Compact Slide CS 25 3.
Installation, assembly & setting Installation of the initiator Inductive initiators can also be mounted on the shock absorber side. Initiators are not included in the scope of delivery (see accessories). Fig. 9 A+B: Holder of inductive initiators Fig. 10 Mounting the inductive initiator How to mount the inductive initiator: 1.
Two C-slots are provided on the right-hand side of the CS module for mounting the proximity switches. The end positions are sensed by two proximity switches. We recommend the C-slot sensor (order no.: 50033432) from AFAG. The use of other magneto-resistive C-slot sensors is possible, however, interference with position sensing may result.
( Chapter 8.3 Troubleshooting). In addition, the ring magnet may be missing or defective. In combination with magnetic field producing modules, interference may occur when using the magnetic sensors. Accessories: Mounting kit: Inductive initiator CS 25 Order no. No. 50242141 34 – 60 Assembly instructions EN CS25 Date 01.06.2021 Version 3.0...
Installation, assembly & setting Adjustment of the shock absorber This chapter contains information on adjusting the shock absorbers ( Chapter 5.3 „Accessories"). NOTICE No liability can be assumed for damages caused by improper work carried out on the compact slides on the part of the operator. 6.6.1 Safety notes for settings WARNING Danger of injury due to uncontrolled movement of the equipment!
Installation, assembly & setting 6.6.2 Adjusting the shock absorbers and stop screws Maximum damping effect Maximum damper effect is achieved when the shock absorbers are fully turned in (mechanical stop). Fig. 12 Maximum damper effect Reduced damping effect The damping effect is reduced by turning back the shock absorbers. This is suitable for low loads or slow speeds.
Installation, assembly & setting End position control for entire stroke range The installation kit intended for installation is shown below (order number: 50242140!). Fig. 14 Mounting the proximity switch in the ZA module 1 x Special fixing screws M6 1 x Lock nut 1 x Clamping sleeve The screw head serves as a reference.
Installation, assembly & setting Sequence of the intermediate position 6.8.1 Sequence of intermediate positions during extension Positions Pressure on Description P1 Slide (rear) Catch switched on P4 P1 Slide (rear) Catch switched off P3 P2 Slide moves to intermediate position Catch switched off...
Installation, assembly & setting ZA intermediate stop (option) 6.9.1 ZA intermediate stop - Overview The installation set of the ZA intermediate stop consists of the following parts: 1 x ZA intermediate stop 3 x Fastening screws 3 x Centering sleeves ...
Installation, assembly & setting 6.9.2 Mounting the ZA intermediate stop on the CS module Procedure: 1. Remove the front SD holder (Fig. 18, short) on the CS module. 2. Fasten the SD holder (Fig. 18, long) of the ZA installation set with screws. 3.
Installation, assembly & setting 6.9.3 Fine adjustment of the stop screw with shock absorber Clamping for sleeve Lock nut SD ASSD Fig. 20 Fine adjustment stop screw Fine adjustment of the stop screw: The fine adjustment can be set on the stop screw/shock absorber SD. 1.
Installation, assembly & setting Adjustment to other action direction 6.10.1 Set the ZA-Catch to a different action direction The basic setting on the ZA intermediate stop is factory-set for retraction of the CS module. If the ZA intermediate stop is to be used for extension, the ZA-Catch must be changed over.
Installation, assembly & setting 6.10.3 Dismantle ZA-Catch The procedure for turning the catch with the linkage on the piston rod in the other acting direction is described below. Cylinder Catch and linkage Fig. 22 Illustration of ZA-Catch with cylinder Procedure for change over: 1.
Commissioning Commissioning This chapter contains information on how to commission the compact slides. After connection to the pneumatic system and mounting of the sensors, the compact slides are commissioned for the first time via the system control. Safety instructions for commissioning CAUTION Danger of injury by moving components! Limbs can be crushed by moving components!
Commissioning Commissioning of the modules Before commissioning, first adjust the stop screws so that the traversing path is delimited. Then adjust the sensors. Air connections Fig. 24 Commissioning the compact slides Proceed carefully and follow the instructions step by step when commissioning the modules for the first time: 1.
Table Fault causes and remedy The following table contains an overview of possible fault causes and how to proceed to eliminate them. Defective components must be replaced exclusively by Afag original spare parts. Fault Possible cause Remedy: The compact slide strikes ...
Maintenance and repair Maintenance and repair General notes The compact slides are almost maintenance-free. Nevertheless, some maintenance work must be carried out to ensure an optimum operating condition of the compact slide. This chapter describes the required maintenance activities. Each compact slide is accompanied by a safety information sheet. This information sheet must be read carefully by every person who carries out work on and with the compact slide.
Maintenance and repair Maintenance activities and maintenance intervals 9.3.1 Overview of the maintenance points Fig. 25 Maintenance points Compact slide (CS 25) System Interval Maintenance point Maintenance work Remarks [On/Off] Compact Slide Cleaning As required [Off] Clean the compact slide with a dry, lint-free cloth.
Maintenance and repair 9.3.2 Compressed air specifications The compact slides are lifetime lubricated and can be operated with lubricated or non-lubricated compressed air. Before operating the compact slide with oil-free compressed air, make sure that the module has never been operated with oil-lubricated compressed air! Compressed air specification Dry (condensation-free) Filtered (40 μm filter for lubricated air)
After the official warranty period has expired, wear parts can be replaced by the customer. Other defective module parts may only be replaced by Afag! Please note that Afag does not assume any warranty for compact slides that have not been replaced or repaired by Afag! 9.4.2 Safety instructions...
Decommissioning, disassembly, disposal 10 Decommissioning, disassembly, disposal The compact slide must be properly dismantled after use and disposed of in an environmentally friendly manner. Safety instructions for decommissioning, disassembling and disposal WARNING Risk of injury due to improper decommissioning, disassembly and disposal! Improperly carried out activities can result in considerable material damage and serious injury.
Decommissioning, disassembly, disposal Disposal The compact slide must be disposed of properly at the end of their service life and the raw materials used must be recycled. Observe the legal regulations and company requirements. The compact slide must not be disposed of as a complete unit. Dismantle the compact slide and separate the various components according to type of material and dispose of them properly: ...
Product description Compact Slide (pneumatic) Type: CS 25/60, CS 25/120, CS 25/180, CS 25/240 Consecutive serial no. 50XXXXXX complies with the following essential health and safety requirements of the Machinery Directive 2006/42/EC at the time of declaration: 1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1; 1.6.2; 1.6.4; 1.7;...
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Index Index Assembly ............27 Obligations and liability ........10 Obligations of the operating company ....10 Obligations of the personnel ......11 Changes & Modifications ........12 Operator ............11 Commissioning of the modules ......45 Compressed air specification ......51 Packaging ............
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Mounting base screwed through Mounting base below M8 ............28 Fig. 7 Pneumatic circuit diagram compact slide ..................31 Fig. 8 Pneumatic circuit diagram compact slide CS 25 with ZA ............... 31 Fig. 9 A+B: Holder of inductive initiators ....................32 Fig. 10 Mounting the inductive initiator......................
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58 – 60 Assembly instructions EN CS25 Date 01.06.2021 Version 3.0 ...
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Assembly instructions EN CS25 Date 01.06.2021 Version 3.0 59–60 ...
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60 – 60 Assembly instructions EN CS25 Date 01.06.2021 Version 3.0 ...
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