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Related Manuals for Afag RM 63
Summary of Contents for Afag RM 63
- Page 1 Assembly and operating instructions Rotary modules RM 63 Translation of the Original Assembly Instructions EN RM 63 Order no.: 11001837 RMZ 63/2 Order no.: 11001848 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 1–52 ...
- Page 2 Your Afag team © Subject to modifications The rotary modules have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
2.8.5 Danger caused by omitting maintenance work ........13 Technical data ...................... 14 Dimensional drawing RM 63 ..............14 3.1.1 Technical data RM 63 ................15 3.1.1 Preferred combinations RM 63 ............16 3.1.2 Module loads RM 63 ................17 Transport, packaging and storage .............. - Page 4 9.3.2 Compressed air specifications ............. 44 9.3.3 Further maintenance ................45 Wear parts and repair ................. 45 9.4.1 Wear parts for RM 63 – RMZ 63/2 ............46 Decommissioning, disassembly, disposal ............47 10.1 Safety instructions for decommissioning, disassembling and disposal ..47 10.2...
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Page 5: General
1.1 Contents and purpose of these assembly instructions These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the rotary modules RM 63 to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ... -
Page 6: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered 6 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 7: Applicable Documents
(VDE) and these safety and assembly instructions. 1.6 Liability No changes shall be made to the rotary modules RM 63 unless described in this instructions manual or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorized changes or improper assembly, installation, commissioning, operation, maintenance, or repair work. -
Page 8: Safety Instructions
Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. 2.2 Intended use The RM 63 rotary modules are used for shock-free rotating of loads in non- hazardous atmospheres under the ambient and operating conditions defined for these modules. -
Page 9: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and Afag does not accept any liability for damages caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1... -
Page 10: Personnel Requirements
check the personal protective equipment for proper condition, and immediately notify the person responsible on site of any defects found on the personal protective equipment. 10 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 11: Changes & Modifications
2.7 Changes & Modifications No changes may be made to the rotary modules which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorized changes or improper assembly, installation, commissioning, maintenance or repair work. - Page 12 The operating company is responsible for ensuring that the permissible noise levels are observed. If the noise level exceeds 85 dB(A) in normal operation, the operator must wear hearing protectors at the workplace. 12 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ...
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Page 13: Danger Due To Electricity
Poor or not regularly performed maintenance may cause component failures which may lead to injuries. The operator must exercise due care and only use trained maintenance to carry out the activities. Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 13–52 ... -
Page 14: Technical Data
Technical data Technical data 3.1 Dimensional drawing RM 63 Fig. 1 Dimensional drawing - Rotary module RM 63 14 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 15: Technical Data Rm 63
Technical data 3.1.1 Technical data RM 63 Fig. 2 Technical data rotary module RM 63 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 15–52 ... -
Page 16: Preferred Combinations Rm 63
Technical data 3.1.1 Preferred combinations RM 63 Fig. 3 Preferred combinations - Rotary module RM 63 16 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 17: Module Loads Rm 63
Technical data 3.1.2 Module loads RM 63 Fig. 4 Swivel time diagrams RM 63 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 17–52 ... -
Page 18: Transport, Packaging And Storage
4.2 Scope of supply The rotary modules are supplied with an operating and assembly manual and a safety data sheet. [Unt] RM 63 Module RM Centering bushing Ø9x4 mm Key for shaft Assembly & operating instructions, data sheet 18 – 52... -
Page 19: Transport
Environmental damage can be caused by incorrect disposal of the packaging material. Dispose of the packaging material in an environmentally sensitive way in accordance with the local environmental regulations. Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 19–52 ... -
Page 20: Storage
Clean the rotary modules and protect the blank metal parts against corrosion using the appropriate means. Protect the rotary modules from dirt and dust. 20 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 21: Design And Description
Design and description Design and description The RM 63 rotary module is used for the shock-free rotary movement of fixed loads in the environmental and operating conditions defined for this purpose, see technical data. The assembly position of the RM 63 can be vertical or horizontal. An exception to this is the RMZ 63/2 module, which may only be installed horizontally. -
Page 22: Product Description
5.2 Product description Rotary module series 63 The RM 63 rotary module is a pneumatically driven module for rotating serious loads in confined spaces. With torques of maximum 27.5 Nm, loads can be rotated from 0°-180° - depending on the variant also with intermediate positions. -
Page 23: Function Description (Example Rm 63)
Design and description 5.3 Function description (example RM 63) The RM 63 are pneumatically operated devices for rotary movements from 0 to 180°. A double-acting piston (1) inside the housing (2) drives a pinion shaft (3) with ball bearings. The pinion shaft moves a rack (4) back and forth. The stroke of the rack and the angle of rotation of the pinion shaft can be limited with two stop screws (5). -
Page 24: Accessories
Design and description 5.4 Accessories 5.4.1 Accessories for RM 63 Stop screws Shock absorber Initiator 24 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 25: Installation, Assembly & Setting
No liability for damages can be assumed for damages caused by improper installation/assembling work on the part of the operator. Also observe the safety instructions in chap. 2 „Safety instructions“ in this manual. Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 25–52 ... -
Page 26: Installation & Assembly
Installation, assembly & setting 6.2 Installation & Assembly 6.2.1 Assembly & attachment The rotary modules RM 63 can be mounted both in horizontal and vertical position. The RMZ 32/2 rotary modules can only be installed in a horizontal position. Attachment options There are two different mounting options for each rotary module (side and below). -
Page 27: Module Centering
6.2.2 Module centering In order to ensure high and repetitive accuracy of fit during assembling, operation and exchanging of a module, the components of the Afag modules are provided with a precise module centering unit. Centring bushing and hole grid... -
Page 28: Tightening Torques For Screws
When connecting the compressed air supply for the first time, make sure that all compressed air throttles are closed. Vent the system slowly! The minimum compressed air quality shall comply with the specifications of ISO 8573-1:2010. 28 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 29: Fig. 9 Pneumatic Circuit Diagram Rotary Module Rm 63 (Without Int. Pos.)
Installation, assembly & setting Pneumatic connections rotary module RM 63 (without intermediate pos.) Fig. 9 Pneumatic circuit diagram rotary module RM 63 (without int. pos.) 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional control valve (standard 5/2) -
Page 30: Fig. 10 Pneumatic Circuit Diagram Rotary Module Rm 63 (With Int. Pos.)
Installation, assembly & setting Pneumatic connections rotary module RM 63 (with intermediate pos.) Fig. 10 Pneumatic circuit diagram rotary module RM 63 (with int. pos.) 1. Module 4. Maintenance unit 2. Throttle check valve P. Compressed air connection 3. Directional control valve (standard 5/2) 30 –... -
Page 31: Mounting The Initiators
Depending on the control type, the switching type PNP or NPN of the initiators must be determined (Fig. 18, 19). Technical data Operating voltage range 10-30 VDC Switching distance: 1.5mm Type Short circuit and reverse polarity protected Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 31–52 ... -
Page 32: Fig. 11 Mounting The Proximity Switches (6.5 Mm)
2. Insert the initiator (2,3) into the initiator holder as far as it will go. 3. Slightly tighten the initiator holder (1). 4. Mount the connector (4). 5. Carry out function check. The initiator is mounted. 32 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 33: Fig. 12 Mounting The Proximity Switches (8X8 Mm)
2. Push the initiator holder (7) with initiator (5) onto the stop screw (8) as far as it will go and clamp it with screw (9). 3. Mount the connector (4). 4. Carry out function check. The initiator is mounted. Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 33–52 ... -
Page 34: Settings
manual. 6.3.2 Adjust angle of rotation RM 63 The rotation angle of the rotary modules can be adjusted between 0° and 180° with the stop screws. For end position sensing, the stop screws AS 12/60 can be combined with a proximity switch holder and a 6.5 mm proximity switch or with an angled... -
Page 35: Fig. 13 Setting The Angle Of Rotation
Installation, assembly & setting Example of setting a 160° angle rotation on the RM 63 Fig. 13 Setting the angle of rotation To set a 160° rotation angle, proceed as follows: 1. Unscrew the shock absorber (1). 2. Compressed air at (P1). -
Page 36: Adjust Shock Absorbers Sd 14/16
The shock absorbers must not be used as a stop as they can be damaged. The limitation of the angle of rotation must be done by the stop screws. Adjustment of the shock absorber using the RM 63 as an example: Fig. 14 Adjustment of shock absorber To set of the shock absorbers, proceed as follows: 1. -
Page 37: Rmz With One Intermediate Position (Example Rmz 63/2)
If this is not the case: Loosen the nut (6) of the set screw (7) and adjust the set screw until the intermediate position cylinder is engaged with the RM (Fig. 15, 17-1) Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 37–52 ... -
Page 38: Intermediate Position With Additional Cylinder
(Fig. 15, 17-4). The process is complete. 6.3.5 Intermediate position with additional cylinder The intermediate position B must be to the right of the intermediate position 38 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 39: Intermediate Position With Cylindrical Pin
Installation, assembly & setting 6.3.6 Intermediate position with cylindrical pin The intermediate position B must be to the right of the intermediate position Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 39–52 ... -
Page 40: Commissioning
3. Make sure that there are no persons or tools within the working area of the rotary module. 4. Perform test run: Start with slow traversing movements Then continue under normal operating conditions. Commissioning is completed. 40 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 41: Fault Elimination
2 „Safety instructions“ in this manual. 8.3 Table Fault causes and remedy Faults caused by defective components may only be remedied by replacing these components. Defective components must be replaced exclusively by Afag original spare parts. Fault Possible cause Remedy: Module does not rotate ... -
Page 42: Maintenance And Repair
Before starting any activities, switch off the media supply (pneumatics) and secure it from being switched on again! Also observe the safety instructions in chap. 2 „Safety instructions“ in this manual. 42 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 43: Maintenance Activities And Maintenance Intervals
Maintenance and repair 9.3 Maintenance activities and maintenance intervals 9.3.1 Overview of the maintenance points Fig. 16 Maintenance points - Rotary module RM 63 System Interval Maintenance point Maintenance work Remarks [On/Off] Entire rotary module Cleaning and As required [Off] checking ... -
Page 44: Compressed Air Specifications
If the rotary modules are used in an ionised air environment, there is a risk that exposed parts could corrode. Always grease exposed parts e.g. flanges, shafts, guides regularly. Afag standard lubrication: Staburax NBU8EP (flat guides), Blasolube 301 (piston rods) 9.3.2... -
Page 45: Further Maintenance
Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have... -
Page 46: Wear Parts For Rm 63 - Rmz 63/2
Maintenance and repair 9.4.1 Wear parts for RM 63 – RMZ 63/2 Item Designation Supplier number Order no. Wear parts Afag 11007843 Wear parts Afag 11007846 46 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 47: Decommissioning, Disassembly, Disposal
Disconnect the media supply (electrics, pneumatics) before removing the rotary modules! Disassembling should only be carried out by qualified personnel! Only remove the rotary module when the control unit is switched off and secured! Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 47–52 ... -
Page 48: Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. 48 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ... -
Page 49: Declaration Of Incorporation
The relevant technical documentation were created according to Annex VII, Part B of the above-mentioned directive. Authorized representative for compiling the technical documentation: Niklaus Röthlisberger, Product Manager, Afag Automation AG, CH-6144 Zell Place/Date: Zell, 15.06.2022 Siegfried Egli Niklaus Röthlisberger... - Page 50 Structure of the rotary modules ......21 Maintenance intervals ........43 Maintenance points rotary module ....43 Tightening torques ..........28 Obligations and liability ........9 Warranty ............. 7 50 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ...
- Page 51 Preferred combinations - Rotary module RM 63 ................16 Fig. 4 Swivel time diagrams RM 63 ......................17 Fig. 5 Construction rotary modules using the RM 63 as an example: ............21 Fig. 6 Three variants of the RM 63 ......................22 Fig. 7 Rotary module RM 63 ........................
- Page 52 52 – 52 Assembly instructions EN RM 63 Date 30.12.2022 Version 3.0 ...
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