Metos 700 Series Installation And Operation Manual
Metos 700 Series Installation And Operation Manual

Metos 700 Series Installation And Operation Manual

Gas tilting bratt pans

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GAS TILTING BRATT PANS
700 Series
TYPE: 74/02KBGB, 74/02KBGBI, 74/02KBGMB, 74/02KBGMBI
Installation and Operation Manual
S/N:
Rev.: 1.1

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Summary of Contents for Metos 700 Series

  • Page 1 GAS TILTING BRATT PANS 700 Series TYPE: 74/02KBGB, 74/02KBGBI, 74/02KBGMB, 74/02KBGMBI Installation and Operation Manual S/N: Rev.: 1.1...
  • Page 3 Dear Customer, Congratulations on deciding to choose a Metos appliance for your kitchen activities. You made an excellent choice. We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world.
  • Page 4 3.2.2004 Rev. 1.1...
  • Page 5: Table Of Contents

    3.2.2004 Rev. 1. General ......................1 1.1 Symbols used in the manual ..................1 1.2 Symbols used on the appliance ..................1 1.3 Checking the relationship of the appliance and the manual .......... 2 2. Safety ......................3 2.1 Using the appliance safely ..................... 3 2.2 Safety instructions in case of malfunction ..............
  • Page 6 3.2.2004 Rev. 5. Installation ....................15 5.1 General information ..................... 15 5.1.1 Regulatory installation conditions ............... 15 5.2 Exhausting fumes ......................16 5.3 Possible environmental interference ................16 5.4 Storage ......................... 16 5.5 Unpacking the appliance ..................... 16 5.6 Disposing of packing materials ................... 16 5.7 Positioning ........................
  • Page 7: General

    3.2.2004 Rev. 1.1 General 1. General Carefully read the instructions in this manual as they contain important information re- garding proper, efficient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance. The installation of this appliance must be carried out in accordance with the manufactur- er’s instructions and following local regulations.
  • Page 8: Checking The Relationship Of The Appliance And The Manual

    3.2.2004 Rev. 1.1 General 1.3 Checking the relationship of the appliance and the manual The rating plate of the appliance indicates the serial number of the appliance. If the man- uals are missing, it is possible to order new ones from the manufacturer or the local rep- resentative.
  • Page 9: Safety

    3.2.2004 Rev. 1.1 Safety 2. Safety 2.1 Using the appliance safely Being an appliance designed only for professional use, it should be operated by qualified personnel exclusively. Never leave the appliance unattended while it is on. Do not move the appliance while hot. 2.2 Safety instructions in case of malfunction In the event of a failure, abnormal operation, etc., turn off the gas shut-off valve upstream of the appliance and disconnect it from power supply.
  • Page 10 3.2.2004 Rev. 1.1 Safety...
  • Page 11: Functional Description

    3.2.2004 Rev. 1.1 Functional description 3. Functional description 3.1 Application of the appliance The appliance is designed for use in the gastronomy and confectionery industries only. The bratt pan is intended for cooking and frying raw materials and also for cooking sauc- 3.1.1 Prohibited use This appliance should not be used as if it were a fryer.
  • Page 12: Operating Principle

    3.2.2004 Rev. 1.1 Functional description 3.3 Operating principle The product is heated up to the desired temperature by means of tubular steel burners fit- ted outside the pan. Burners can withstand both mechanical and thermal stresses. The pilot flame and the burners are fitted with fixed nozzles. Pan bottom temperature can be selected between 50°C (122°F) and 300°C (572°F).
  • Page 13 3.2.2004 Rev. 1.1 Functional description Fig. 1a (applicable to appliances with ELECTRIC tilt mechanism) Water tap Water spout Pilot burner inspection hole Ignition device Thermostat knob Pan lid handle Operation indicator light Power indicator light Pan lowering push-button Pan tilting push-button...
  • Page 14 3.2.2004 Rev. 1.1 Functional description...
  • Page 15: Operating Instructions

    3.2.2004 Rev. 1.1 Operating instructions 4. Operating instructions 4.1 Before using the appliance 4.1.1 Preparing the appliance for use Prior to cooking for the first time, we recommend that you clean the appliance, and espe- cially the cooking pan, very thoroughly. Remove all packing materials and adhesive films from the appliance very carefully.
  • Page 16: Using The Appliance

    3.2.2004 Rev. 1.1 Operating instructions 4.2 Using the appliance 4.2.1 Lighting the pilot flame Turn the knob (item 14 in Fig. 1) to the left until the power indicator light (item 17 in Fig. 1) lights up. Exercise a slight pressure on the push-button shown as item 13 in Fig. 1 and turn it to the "spark"...
  • Page 17: Lighting The Main Burner

    3.2.2004 Rev. 1.1 Operating instructions 4.2.2 Lighting the main burner If you turn the knob (item 14 in Fig. 1) further, the pan will start heating. Heating is pro- vided by tubular stainless steel burners capable of withstanding mechanical and thermal stress.
  • Page 18: Emptying The Pan

    3.2.2004 Rev. 1.1 Operating instructions 4.2.5 Emptying the pan The utmost attention should be given to this operation, which should be carried out only after the liquid contained in the pan has cooled down. This appliance is equipped with an automatic system that shuts off gas supply to the main burners if the pan is tilted while in operation.
  • Page 19: After-Use Care

    3.2.2004 Rev. 1.1 Operating instructions 4.3 After-use care 4.3.1 Cleaning Before cleaning, turn off the appliance and shut off gas supply upstream of it. Wait until the appliance has cooled down before you start cleaning it. General information The main causes for stainless steel wear or corrosion are: •...
  • Page 20: Idle Period

    3.2.2004 Rev. 1.1 Operating instructions Rust If you need to remove rust stains, contact manufacturers of industrial detergents to find a suitable product. Industrial descaling products can also be used to that end. After using the descaler and rinsing off the appliance with clean water, an alkaline detergent may be required to neutralize any acid compounds left on the surface.
  • Page 21: Installation

    3.2.2004 Rev. 1.1 Installation 5. Installation 5.1 General information The manufacturer cannot be held liable for any injuries to persons or damage to property resulting from installation errors or from inappropriate use of the appliance and is not re- sponsible for any faults caused by defective installation. In such cases, the warranty shall be null and void.
  • Page 22: Exhausting Fumes

    3.2.2004 Rev. 1.1 Installation 5.2 Exhausting fumes The appliance should be installed in a well-ventilated area, if possible under an exhaust hood, in compliance with all applicable regulations in force. This will ensure that all burnt gases produced during the combustion process are completely exhausted. The amount of air required for combustion is shown in the “Technical specifications table”...
  • Page 23: Electrical Connections

    3.2.2004 Rev. 1.1 Installation 5.8 Electrical connections 5.8.1 General information The appliance must always be connected to an earthing (grounding) system while in op- eration. The appliance is pre-set to be connected to the electrical switchboard. Before connecting the appliance to the power supply network check: •...
  • Page 24: Connecting A Type "Y" Power Cord To The Appliance's Terminal Block

    3.2.2004 Rev. 1.1 Installation 5.8.2 Connecting a type "Y" power cord to the appliance’s terminal block The power cord can only be replaced by the manufacturer, by the manufacturer’s service or by a technician having similar qualifications (the appliance is supplied complete with power cord).
  • Page 25 3.2.2004 Rev. 1.1 Installation Fig. 6 Cable gland. Terminal block protective plate Fixing bolt • remove the lamp from the lamp holder of the panel; • disconnect the strain relief cables so that you can fully remove the front panel; •...
  • Page 26: Equipotential Bonding Terminal

    3.2.2004 Rev. 1.1 Installation 5.8.3 Equipotential bonding terminal The appliance should be connected to an equipotential bonding system. To that end, there are some connection terminals --marked with the writing "equipotential" on them-- on the lower left and right side of the appliance, near the supply connections. Fig.
  • Page 27: Gas Supply Connection

    3.2.2004 Rev. 1.1 Installation 5.10 Gas supply connection This appliance is designed to burn natural and liquid gas. To find out the category to which this appliance belongs in the country where it is installed, please refer to the table below.
  • Page 28 3.2.2004 Rev. 1.1 Installation Table 1: Gas categories and pressure values RATED MINIMUM MAXIMUM APPLIANCE COUNTRY PRESSURE PRESSURE PRESSURE CATEGORY mbar mbar mbar Norway I3B/P G25.1 Hungary II2HS3B/P Czech Republic II2H3B/P The appliance should be connected to the gas supply by means of either hard or soft metal tubing having a proportionate diameter (see "Technical specifications table"...
  • Page 29: Checking Gas Supply Pressure After Installation

    3.2.2004 Rev. 1.1 Installation 5.11 Checking gas supply pressure after installation 5.11.1 Preliminary check Check that the appliance is pre-set to use the gas family available at the installation loca- tion. If the available gas is different, you will need to convert the appliance to use this oth- er type of gas.
  • Page 30 3.2.2004 Rev. 1.1 Installation • completely remove the front panel; • Unscrew the screw (item 91 in Fig. 9) on the pressure port; • Fit the pressure gauge; • Start up the appliance as explained in the "Operating instructions"; • Check supply pressure;...
  • Page 31: Gas Technical Specifications

    3.2.2004 Rev. 1.1 Installation 5.12 Gas technical specifications The appliance should be started up at its rated output with the nozzles shown in "Burner specifications, nozzles and settings" below. All the necessary nozzles are provided in a small bag together with the appliance. Main burner nozzles are marked in hundredths of mm, while those of pilot flames have a reference number.
  • Page 32 3.2.2004 Rev. 1.1 Installation Table 2: Burner specifications, nozzles and settings 74/02KBGB 74/02KBGBI 74/02KBGMB 74/02KBGMBI Primary air distance (mm) G30/31 50 mbar Rated pressure (mbar) Reduced pressure (mbar), minimum output Pilot 16.2 flame Nozzles (1/100 mm) Max. 110 x 2 Min.
  • Page 33: Rating Plate

    3.2.2004 Rev. 1.1 Installation 5.13 Rating plate The rating plate showing the specifications of the corresponding model is applied in the position shown in the installation and connection drawings and includes the data listed be- low: Manufacturer: Model: (see front page) Serial number: Year of manufacture: Category:...
  • Page 34 3.2.2004 Rev. 1.1 Installation...
  • Page 35: Adjustment Instructions

    3.2.2004 Rev. 1.1 Adjustment instructions 6. Adjustment instructions To convert (for example) from natural gas to liquid gas, you need to change the nozzles of main burners and pilot burners. The appropriate nozzles are shown in the table "Burner specifications, nozzles and settings". 6.1 Replacing burner nozzles •...
  • Page 36 3.2.2004 Rev. 1.1 Adjustment instructions • remove the lamp from the lamp holder of the panel; • disconnect the strain relief cables so that you can fully remove the front panel; • pass the push-button panel through the slot in the front panel (ELECTRIC TILT VERSION);...
  • Page 37: Replacing Pilot Burner Nozzle

    3.2.2004 Rev. 1.1 Adjustment instructions 6.2 Replacing pilot burner nozzle The pilot burner has fixed nozzles and a fixed air sleeve. To operate the appliance with other types of gas, you need to replace the nozzle (item 121 in Fig. 12) with the nozzle shown in Table 2 “Burner specifications”...
  • Page 38: Functional Check

    3.2.2004 Rev. 1.1 Adjustment instructions 6.3 Functional check • Start the appliance by following the "Operating instructions"; • check for leaks; • check for flame stability throughout the ON-OFF-ON control range; • Check the lighting process along the entire main burner and check for flame even- ness;...
  • Page 39: Troubleshooting

    3.2.2004 Rev. 1.1 Troubleshooting 7. Troubleshooting If the appliance fails to work, check the fuse box for blown fuses (overload protection). Have the overload protection device checked by a qualified technician. Users are not allowed to perform any maintenance operations on any parts of this appli- ance.
  • Page 40 3.2.2004 Rev. 1.1 Troubleshooting...
  • Page 41: Technical Specifications

    3.2.2004 Rev. 1.1 Technical specifications 9. Technical specifications Connection diagrams ......52 Installation and connection drawings. 56 Technical specifications table....61 CE conformity declaration ....63...
  • Page 42 SC00388: wiring diagram 74/02KBGMB, 74/02KBGMBI - 1/N/PE ~230V 50 Hz...
  • Page 43 3.2.2004 Rev. 1.1 Technical specifications LE00356: key to wiring diagram SC00388 74/02KBGMB - 74/02KBGMBI - 1/N/PE ~400V 50Hz Letter code Art. no. Descriptions Specifications A049200 Control thermostat 45 - 290°C - 1-PH. B31-B32 A039800 Limit switch A038506 Power indicator light 400V - 150°C A038506 Operation indicator light...
  • Page 44 SC00389: wiring diagram 74/02KBGB, 74/02KBGBI - 1/N/PE ~230V 50Hz...
  • Page 45 3.2.2004 Rev. 1.1 Technical specifications LE00357: key to wiring diagram SC00389 74/02KBGB - 74/02KBGBI - 1/N/PE ~230V 50Hz Letter code Art. no. Descriptions Specifications A049200 Control thermostat 45 - 290°C - 1-ph. A039800 Limit switch A038506 Power indicator light 400V - 150°C A038506 Operation indicator light 400V - 150°C...
  • Page 46 3.2.2004 Rev. 1.1 Technical specifications Installation drawing 74/02KBGB Gas supply connection Connection cable entry Distance between feet Pan dimensions Rating plate Cold water connection Terminal block...
  • Page 47 3.2.2004 Rev. 1.1 Technical specifications Installation drawing 74/02KBGBI Gas supply connection Connection cable entry Distance between feet Pan dimensions Rating plate Cold water connection Terminal block...
  • Page 48 3.2.2004 Rev. 1.1 Technical specifications Installation drawing 74/02KBGMB Gas supply connection Connection cable entry Distance between feet Pan dimensions Rating plate Cold water connection Terminal block...
  • Page 49 3.2.2004 Rev. 1.1 Technical specifications Installation drawing 74/02KBGMBI Gas supply connection Connection cable entry Distance between feet Pan dimensions Rating plate Cold water connection Terminal block...
  • Page 50 3.2.2004 Rev. 1.1 Technical specifications...
  • Page 51 GB,GMB 550x410 mm Tank dimensions GBI,GMBI 580x460 mm Inner tank capacity 27 l Gas power 13 kW Gas feeding pipes section 1/2 pollice Amount of air necessary for the combustion 26 m3/h Construction type G=700 Series GB=74/02KBGB, GBI=74/02KBGBI, GMB=74/02KBGMB, GMBI=74/02KBGMBI...
  • Page 52 3.2.2004 Rev. 1.1 Technical specifications...
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This manual is also suitable for:

74/02kbgb74/02kbgbi74/02kbgmb74/02kbgmbi

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