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Summary of Contents for Metos Multigen
- Page 1 Serving trolley Multigen Installation and operation manual...
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Page 2: Table Of Contents
DAILY CLEANING PROCEDURE CLEANING SCHEDULE REFRIGERATION FILTER POWER WASHING CLEANING BY HAND TOWING ATTACHMENT TOWING PROCEDURE FOR THE MULTIGEN TOWING PROCEDURE FOR THE MULTIGEN DOLLIES TOWING SAFETY MULTIGEN FAULT FINDING FAULT FINDING CONT. SAFETY PARAMETERS MAINTENANCE REGULAR MAINTENANCE REGULAR MAINTENANCE CONT. -
Page 3: Table Of Contents
12.09.05 rev 1.0 DIMENSIONS CONTINUED INSTALLATION INSTALLATION CONTINUED ELECTRICAL SPECIFICATION WIRING DIAGRAM... -
Page 4: Introduction
12.09.05 rev 1.0 Introduction In choosing Burlodge, you have at your fingertips the most advanced purpose designed unit of its kind available today and with careful use and regular maintenance, your unit will give you many years of trouble free use. -
Page 5: Product Identification
Operating and Maintenance Instructions TYPE Regeneration/Hot Line Multi-Portion Hostess Trolley MODEL Multigen SERIAL NUMBER YEAR OF MANUFACTURE Trolley Identification A data plate as shown below is attached to the rear panel of the trolley and contains all the data necessary for the identification of the trolley. -
Page 6: Introduction
This manual relates to the Multigen 1 : Multigen 2 and Minigen series. The following abbreviations are used in this manual to identify each individual model and options: •... -
Page 7: Safe Mode
12.09.05 rev 1.0 Safe Mode It is essential to have the trolley in a safe condition before any cleaning or maintenance of the trolley takes place. This is referred to in this manual as the SAFE MODE. The trolley is in the SAFE MODE under the following conditions: •... -
Page 8: Standards And Certification
12.09.05 rev 1.0 Standards and Certification Technical Standards Applied The Multigen has been designed to the following standards. Low voltage directives • EEC 73/23* • EEC 93/68* EMC directives • EEC 89/336* • EEC 92/31* Technical safety standards • EN 60335-1* •... -
Page 9: Packaging, Handling, Forwarding And Transport
12.09.05 rev 1.0 10. Packaging, Handling, Forwarding and Transport When received, all shipments must be inspected for any damage to the pallets or packaging. Any damage found or any discrepancy in the number of items delivered must be noted on the carrier’s consignment note. This document shows the number of pallets and packages delivered while an itemised description of the goods is listed on the Burlodge packing slip attached to the consignment note. -
Page 10: Trolley Description
12.09.05 rev 1.0 11. Trolley Description Multigen 2 side view Multigen 1-2 Front View Multigen 1 Side View Minigen Front View Dolly and Module... -
Page 11: Safety Features
12.09.05 rev 1.0 12. Safety Features Your Burlodge trolley includes the following built-in safety features: Active Safety Features: • High limit temperature thermostats. • Microprocessor based software. • Scrolling temperature displays of all functions. • Thermally protected motors. • Castors with brakes. •... -
Page 12: Connecting To The Power Supply
12.09.05 rev 1.0 13. Connecting to the Power Supply Connecting Proceed as follows: • Ensure that the power supply is switched off before introducing the plug to the socket • Allow adequate space around the trolley so that it is safe and accessible •... -
Page 13: Control Panel
Touch Pads Controls And Displays The Multigen I, Multigen II and Minigen, all have the control panel shown in the following Figure 15.1 Some of the functions are optional and may not be available or operational on your trolley. In this case the relative functions and touch pads are disabled. -
Page 14: Display On Gantry M1 Or M2 Software
Touch Pads Controls And Displays The Multigen I, Multigen II and Minigen, may have the control panel on gantry shown in the following Figure 15.2 Some of the functions are optional and may not be available or operational on your trolley. In this case the relative functions and touch pads are disabled. -
Page 15: Programming
12.09.05 rev 1.0 17. Programming Control Panel Functions when in Programming Mode Display 1 Display 2 On/Off pad Oven-cycle pads One Two and Three Refrigeration – Plate Warmer pad Special Touch Pad Functions and Displays in Programming Mode. When in programming mode the touch pads on the control panel take on different functions compared to normal use. •... - Page 16 12.09.05 rev 1.0 Grouping of Parameter Settings In order to facilitate the entry of the parameters that can be set, they have been divided into four groups as shown below: • Group “0” = settings for technical functions • Group “1” = settings for the regeneration Cycle 1 •...
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Page 17: Automatic Timer Module
12.09.05 rev 1.0 18. Automatic Timer Module In order to facilitate the entry of the parameters that can be set, they have been divided into eight groups and further sub groups as shown below: • Group “1” = settings for the first weekday start of a regeneration Cycle. •... -
Page 18: Automatic Timer Module Continued
12.09.05 rev 1.0 19. Automatic Timer Module continued Using cycle 1 and cycle 2 (decrease and increase values) select the value of the hostess options for the start of the 1st meal of the weekday i.e. cold light and refrigeration“04”. Press cycle 3 to confirm the setting and to advance to the next sub group. -
Page 19: Programming The Automatic Timer Settings
12.09.05 rev 1.0 20. Programming the Automatic Timer Settings Access To Programming Mode • Simultaneously firmly press cycle 1 and cycles 2 and 3 touch pads, press the “ON” touch pad and “P” appears on window 1. Release cycle 1, 2 and 3 and immediately (within 5 seconds) enter the programming code •... -
Page 20: Programming The Automatic Timer Settings Continued
The refrigeration, plate warmer and top plate options will switch on 45 minutes prior to the cycle start time. The cold light option will switch on at the end of the cycle. **** D4 + M1 software for Multigen with the plate warmer option ***** D5 + M2 software for Multigen with the refrigeration option... -
Page 21: Programming A New Eprom And Lo Condition
12.09.05 rev 1.0 22. Programming a New Eprom and LO condition When programming a new Eprom you may need to completely reprogram the unit to your own individual settings and to commence you may need to reset the Eprom. This sequence must be completed up to the end so that the sequence is memorized If you are using the HIT system it is essential to program the correct time and date in the automatic timer settings even if you do not require the machine to start automatically Resetting LO And Entering The Serial No. -
Page 22: Programming The Cycles And Set Up D4 And M1 (Disp. On Gantry)- Plate Warmer & Ambient Option
12.09.05 rev 1.0 23. Programming The Oven Cycles And Set Up D4 and M1 (display on gantry) – Plate Warmer & Ambient option Access the Set up Programming Mode • Simultaneously firmly press cycle 1 and cycles 2 and 3 touch pads, press the “ON” touch pad and “P” appears on window 1. -
Page 23: Programming The Cycles And Set Up D5 And M2 (Disp. On Gantry)- Refrigeration Option
12.09.05 rev 1.0 24. Programming the Oven Cycles And Set Up D5 and M2 (display on gantry) – Refrigeration option Access the Set up Programming Mode • Simultaneously firmly press cycle 1 and cycles 2 and 3 touch pads, press the “ON” touch pad and “P” appears on window 1. -
Page 24: External Food Probe
12.09.05 rev 1.0 25. External Food Probe Detachable external food probe The detachable external food probe is connected to the trolley by plugging it in to the external blue probe socket, which is located on the front panel next to the touch pads. The probe is used to check the temperature of food products prior to and after regeneration. -
Page 25: Special Features
12.09.05 rev 1.0 26. Special Features Memorised Power Supply Failure Various start-up procedures and oven cycle settings are kept in memory. In the case of a power failure (or if the “OFF” touch pad is pressed), the cycle will restart if you press the “ON” touch pad. The cycle will continue from where it was interrupted. During the interrupted cycle or power failure, if the temperature of the oven goes below 70ºC (158ºF) the oven cycle time is reset and a new cycle will need to be started. -
Page 26: Operating Instructions
12.09.05 rev 1.0 27. Operating Instructions Connection to the Power Supply Proceed as follows: • Apply the brakes on the castors on the front of the trolley (always use your feet and never your hands). • Ensure that the power supply is switched off. •... -
Page 27: Operating Instructions Continued
12.09.05 rev 1.0 28. Operating Instructions continued Hostess Function Selection Split Heated Top Plate and overhead gantry heating. ♦ • Press the pad once for all of the top plate and the entire overhead gantry heating. The LED will remain on permanently. -
Page 28: Food Service
12.09.05 rev 1.0 29. Food Service • Wheel the trolley to a suitable area ensuring that doors and passageways are not blocked. • Engage the brakes on the trolley. • Connect to the power supply and switch the trolley on. •... -
Page 29: Cook Freeze : Cook Chill - Flow Chart
12.09.05 rev 1.0 31. Cook Freeze : Cook Chill - Flow chart CONNECT TO PRESS ON PAD COOK SELECT PRE-HEAT HOSTESS FUNCTION FREEZE COOK CHILL LOAD OVEN SELECT CYCLE STOP CYCLE SERVE... -
Page 30: Hot Line - Flow Chart
12.09.05 rev 1.0 32. Hot Line - Flow chart CONNECT TO POWER PRESS ON PAD PRE-HEAT LOAD OVEN SELECT HOSTESS FUNCTION BOOST STOP CYCLE SERVE... -
Page 31: Daily Cleaning Procedure
12.09.05 rev 1.0 33. Daily Cleaning Procedure Move the trolley to a safe area before cleaning. Ensure the trolley is in the SAFE MODE before commencing cleaning. Remove all grids from the transfer modules. Remove the transfer modules from both compartments. Using a hot soapy solution wipe both compartments, then rinse with water. -
Page 32: Refrigeration Filter
12.09.05 rev 1.0 35. Refrigeration Filter Locate the filter and remove it by holding the black handle at the bottom of the filter as shown above. Clean the filter with a soft brush taking care not to damage the mesh. Return the filter immediately making sure that you push it fully home and that the black handle is on the right hand side. -
Page 33: Power Washing
36. Power Washing Power washing is only recommended for the dolly and the transfer module and must not be carried out on the Multigen. When it is used on the dolly and transfer module it must be carried out by a competent operator using extreme care and must be confined to a designated area only. -
Page 34: Towing Attachment
The Multigen transfer module dolly can also be fitted with a tow bar. The towing attachment has been designed and constructed to be used in conjunction with a towing hitch pin towing up to a maximum of four Multigen dollies at a time, at a maximum speed of 7km / 4 miles per hour. -
Page 35: Towing Procedure For The Multigen Dollies
12.09.05 rev 1.0 40. Towing Procedure For The Multigen Dollies Coupling • Check that the locking pin has secured the transfer module to the dolly and fit the cover over the module. • Release the brakes on the castors. •... -
Page 36: Towing Safety Multigen
The floor is flat and even. • All doors are closed. • All unsecured items have been removed from the Multigen prior to transportation. • The cable is stored in the correct position and cannot be snagged during transportation. •... -
Page 37: Fault Finding
12.09.05 rev 1.0 42. Fault Finding Error Codes The operator is informed of any abnormalities by a series of error messages that appear on the displays in code form. If the abnormality prevents the use of the trolley, it is accompanied by an audible alarm. The error codes are fully explained together with the possible causes and the suggested corrective action in the following table. -
Page 38: Fault Finding Cont
12.09.05 rev 1.0 43. Fault Finding cont. The two tables below are a guide for authorised technical personnel and should only be carried out by a competent electrician. Table one refers to checks that should be made before placing any service calls. TABLE ONE PROBLEM EXPLANATION... -
Page 39: Safety Parameters
12.09.05 rev 1.0 44. Safety Parameters Refrigerated Models Only Security 1: (SC1) The regeneration cycle will not start if the temperature of the cold section is above the set temperature (i.e. 10º C (50°F) and “SC1” will be displayed on display 2 alternating with the cold side temperature. Selected time will be displayed on display one. -
Page 40: Regular Maintenance
The maintenance checks listed in the table below should be carried out as an interim service between the full six monthly service. It is also valid as quarterly checks in the first twelve months of use. At the end of this period, a full service is required to the manufacturer’s specification. Multigen COMPONENT NOTES... -
Page 41: Regular Maintenance Cont
Check to make sure it is not damaged and that it locates and locks correctly docking system. into the Multigen docking plate. Check tension of the spring. Docking Arm and Pedal Check to make sure it is not damaged and that it locates and locks correctly into the Multigen docking plate. -
Page 42: Charging The Compressor Double Refrigeration
12.09.05 rev 1.0 48. Charging the Compressor Double Refrigeration Instructions on how to charge the refrigeration system with R134a gas and set the expansion valves. IMPORTANT ADVICE - It is essential that only fully qualified, licensed Refrigeration Engineers attempt the following procedures. -
Page 43: Charging The Compressor Single Refrigeration Electrical Safety Testing
12.09.05 rev 1.0 49. Charging the Compressor Single Refrigeration Instructions on how to charge the refrigeration system with R134a gas. NOTE: These instructions are only for trolleys with Danfoss compressors. IMPORTANT ADVICE - It is essential that only fully qualified, licensed Refrigeration Mechanics attempt the following procedures. -
Page 44: Electrical Safety Testing
12.09.05 rev 1.0 50. Electrical Safety Testing The tests Earth bond test. Applies a substantial test current, typically around 25A, down the Earth pin of the plug to an Earth test probe, which should be connected by the user to any exposed metalwork on the casing of the unit under test. From this the resistance of the Earth bond is determined. -
Page 45: Technical Assistance After Sales Service
12.09.05 rev 1.0 51. Technical Assistance After Sales Service Technical Assistance Burlodge offers a wide range of service contracts. Standard, Comprehensive and Fully Comprehensive contracts are available along with the option to have your in-house staff trained to act as Burlodge Service Agents. For further information and for specialised contracts contact our Service Department. -
Page 46: Warranty And Service Calls
Under no circumstances remove or interfere with any part of the Multigen, even if it is disconnected from the power supply. If the trolley still does not operate, contact your local service agent or Burlodge Service Department. -
Page 47: Spare Parts
When ordering spare parts or requesting technical assistance, always refer to the data plate to identify the trolley. This information is essential to identify correctly the parts required for the trolley. Please supply the following information: • The Series name (i.e., Multigen etc.) • Model code • Date of manufacture •... -
Page 48: Dolly
12.09.05 rev 1.0 54. Dolly... -
Page 49: Dimensions
12.09.05 rev 1.0 55. Dimensions Minigen Multigen 1 and 2... - Page 50 12.09.05 rev 1.0 56. Dimensions Continued Dolly and Transfer Module...
- Page 51 Plug Connections Multigen 208v 60Hz 3P+N+E NOTE. If your trolley is supplied without a plug on the power supply cable or the plug must be replaced, ensure that the plug is an exact NEMA replacement (L21-30P) and that it corresponds with the trolley data plate.
- Page 52 Black Neutral N : Blue Earth Yellow/Green Cord set: (This will permit all of the functions of the Multigen to operate with the exemption of the heating elements in the oven compartment.). Single Phase, Neutral and Earth Phase Brown Neutral N:...
- Page 53 12.09.05 rev 1.0 59. Electrical Specification 60 Hertz Versions ELECTRICAL SPECIFICATION GRID DESCRIPTION REFERENCE 208v 60Hz 3P+N+E 120v 60Hz 1P+N+G CAPACITY AMPS AMPS Multigen I M21.100 15.5 14.3 Multigen II M22.100 15.5 14.3 Minigen M20.100 15.5 14.3 50 Hertz Versions...
- Page 54 12.09.05 rev 1.0 60. Wiring diagrams The wiring diagrams are enclosed in the trolley’s electrical compartment. Should you require any further copies please contact our technical department. Always cross-reference the wiring diagram document number with the seven digits of the model number on the rating plate.
- Page 55 12.09.05 rev 1.0 Wiring diagram MultigenII_Eu_400V3F...
- Page 56 12.09.05 rev 1.0 Wiring diagram Minigen_Eu_400V3F...
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