probst VM-301-PAVERMAX Operating Instructions Manual
  1. Manuals
  2. Brands
  3. probst Manuals
  4. Construction Equipment
  5. VM-301-PAVERMAX
  6. Operating instructions manual

probst VM-301-PAVERMAX Operating Instructions Manual

Installation machine
Hide thumbs Also See for VM-301-PAVERMAX:
Table of Contents

Advertisement

Quick Links

Download this manual
Operating Instructions
Translation of original operating instructions
Installation Machine VM-301-PAVERMAX
VM-301-PAVERMAX / VM-301-KJ-PAVERMAX
51500020 / 51500023
V5
GB

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VM-301-PAVERMAX and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for probst VM-301-PAVERMAX

Summary of Contents for probst VM-301-PAVERMAX

  • Page 1 Operating Instructions Translation of original operating instructions Installation Machine VM-301-PAVERMAX VM-301-PAVERMAX / VM-301-KJ-PAVERMAX 51500020 / 51500023...
  • Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.

  • Page 3: Table Of Contents

    Contents 2 / 38 Contents EC-Declaration of Conformity ..........................4 Safety ..................................5 Safety symbols ..............................5 Definition skilled worker / specialist ......................5 Safety Marking ..............................5 Personal safety requirements ........................8 Protective equipment............................. 9 Noise emissions .............................. 9 Vibrations ................................
  • Page 4 Hydraulic ..............................31 Recharging the battery ..........................33 Lubrication Chart ............................34 Trouble shooting ............................37 Repairs ................................37 Safety procedures ............................37 Hints to the type plate ..........................38 Hints to the renting/leasing of PROBST devices ..................38 51500020 / 51500023...

  • Page 5: Ec-Declaration Of Conformity

    DIN EN 60204-1 (IEC 60204-1) Safety of machinery, electrical equipment of industrial machines. Part 1: General requirements. Authorized person for EC-documentation: Name: J. Holderied Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany Signature, information to the subscriber: Erdmannhausen, 15.05.2019................. (M. Probst, Managing director)

  • Page 6: Safety

    Safety 5 / 38 Safety Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result.
  • Page 7 Safety 6 / 38 WARNING SIGN Symbol Meaning Order-No. Size 29040221 30 x 30 mm Danger of squeezing the hands. 29040220 50 x 50 mm 29040107 80 x 80 mm Danger: Injury of hands and fingers – belt drive 29040451 48 x 54 mm Warning for hot surfaces.
  • Page 8 Safety 7 / 38 Drive forward and backward with the right foot pedal. The pedal must not only be operated with the tips of the shoes! 29040760 68 x 43 mm To be able to react quickly in dangerous situations, the shoe must be fully positioned on the control pedal.

  • Page 9: Personal Safety Requirements

    Safety 8 / 38 OPERATING INFORMATIONS Symbol Meaning Order-No. Size Max. 600 kg (1,320 lbs)→VM-301 Maximum weight paver load 320 kg (710 lbs) 29040616 40 x 160 mm with counterbalance 380 kg (840 lbs) Max. 650 kg (1,430 lbs)→VM-301-K 29040623 40 x 160 mm Maximum weight paver load 380 kg (840 lbs) (837,8 lbs) with counterbalance 440 kg (970 lbs)

  • Page 10: Protective Equipment

    Safety 9 / 38 Protective equipment • Protective clothing The protective equipment must consist, according to the safety regulations • Safety gloves of the following parts: • Safety shoes Noise emissions The equivalent continuous sound pressure level emitted by the installation machine is below 85 dB(A). Noise pollution can cause hearing damage.

  • Page 11: Function Control

    Safety 10 / 38 Function Control 2.9.1 General • Before every usage of the device check the functions and the working condition. • Maintenance and lubrication are only permitted when device is shut down! • Do not use the device, until all faults which can cause safety hazards are removed. •...

  • Page 12: Safety When Operating The Installation Machine

    Safety 11 / 38 2.10.3 Safety when operating the installation machine • Stepping in and out of the installation machine may only be allowed from the left-hand side (in the direction of travel) to prevent unintentional activation of the controls/operating elements. •...

  • Page 13: Stability

    Safety 12 / 38 2.10.4 Stability Danger of overturning! Only drive at walking speed and with the boom lowered (with and without load) if the following applies: • No attachment equipment (e.g. HVZ-UNI) mounted on boom • Driving curves • Driving in unpaved and uneven terrain •...

  • Page 14: General

    HVE for laying or picking up large-format concrete or natural stone elements. • Only attachment equipment from Probst may be attached to the installation machine VM-301-PAVERMAX, such as: VZ-H-UNI, HVZ-STANDARD, HVZ-UNI, HVZ-UNI-II, HVZ-LIGHT, and by retrofitting the hydraulic vacuum unit (HVE) also various vacuum attachments such as: PJ-1650-H, VPM-2500-H, SH-1000-MINI-H, SH-1000-SUPER-JET-H).

  • Page 15: Optionales Zubehör

    Never suspend any goods with ropes, chains or similar at the device. 3.1.1 Optionales Zubehör Type Discription Cabin Retrofit kit for VM-301 W/glazing and heating (retrofit only possible at Probst company) Light package VM-301 2 combi-headlights (near/far), 1 reversing light Light packageVM-301-K 2 combi-headlights (near/far), 1 reversing light Turning Light with swing down foot inc.

  • Page 16: Survey And Construction

    General 15 / 38 Survey and construction VM-301-PAVERMAX 5150.0020 VM-301-KJ-PAVERMAX 5150.0023 51500020 / 51500023...

  • Page 17: Technical Data

    Seat: height adjustable (in 3 steps or stepless, back and forward), adjustable backrest, adjustable spring power With adjusted travelling speed and lowered load. VM-301-PAVERMAX VM-301-K-PAVERMAX ① Gesamtgewicht erhöht sich z.B. durch die Nachrüstung der hydraulischen Vakuumeinheit (HVE). (HVE). 51500020 / 51500023...

  • Page 18: Operation

    Before using the installation machine VM-301-PAVERMAX account the safety instructions and carry out the maintenance work. For a safety and trouble-free operation of the installation machine VM-301-PAVERMAX is it necessary to carry out the following the daily checks: Daily checks...

  • Page 19: Hydraulic-Oil Level

    The oil level must be in the middle of the inspection windows (3). 4.1.4 Cooling-water level • The installation machine VM-301-PAVERMAX has to be on even levelled ground • Open the engine cover as described above. By all means read the safety instructions in the Kubota engine manual carefully. •...

  • Page 20: Accelerator

    Operation 19 / 38 4.1.6 Accelerator • Lever of the accelerator (9) must stay in position by the friction of the spring washers • To adjust the leaver of the accelerator the stop nut on the inside of the leaver must be tightened by a key size 13.

  • Page 21: Control Displays

    Operation 20 / 38 4.1.7 Control displays Oil pressure control The oil control light (12) has to be illuminated when the ignition (13) is on step I. The light must not be illuminated when the motor is running. Battery control The battery control light (14) has to be illuminated when the ignition (13) is on step 1.

  • Page 22: Starting The Engine

    Operation 21 / 38 Starting the engine • Vor dem Starten des Motors müssen die täglichen Kontrollen durchgeführt werden Main switch • Hauptschalter einstecken (nach Arbeitsschluss immer abziehen, Diebstahlschutz!) The driver must be sit on the driver´s seat and the seat belt must be worn.

  • Page 23: Adjusting The Driver's Seat

    Operation 22 / 38 Adjusting the driver's seat Adjust the adjustable driver's seat according to body height and weight: • - Lever (1) (bottom right) for seat forward and back • - 3-fold height adjustment: pull seat all the way up  •...
  • Page 24 Operation 23 / 38 Forward and reverse movement with the right foot pedal. The pedal must not be operated with the tips of your shoes only! To be able to react quickly in dangerous situations, the shoe must be positioned completely on the operating pedal.

  • Page 25: Attachment Of Additional Equipment

    Operation 24 / 38 Push button (red) for Push button (blue) right/left rotation of Vacuum operation the hydraulic rotary (suck in and head release load) Fig. A Fig. B Joystick Fig. 2A VM-301-KJ version (5150.0023) with electronic joystick Attachment of additional equipment Various attachments (e.g.

  • Page 26: Transport

    Transport 25 / 38 Transport Transporting the installation machine No lifting gear is required to move the installation machine onto the trailer or onto the platform of a truck. The installation machine can be driven onto the platform. Use safe drive-on planks! Note the different track widths at the front and rear! The handbrake must be applied, the installation machine must still be secured against rolling and shifting in accordance with the regulations of the trade association! Two fastening eyes are provided at the front and rear of the installation machine to secure it:...
  • Page 27 Transport 26 / 38 The steering of the machine must be locked before transport! Locking the steering during transport: • Remove the safety cotter pin (1) • Remove the bolt (2) • Turn the tension rod (3) onto the plate (4) so that the holes are aligned •...

  • Page 28: Lifting The Machine With A Crane

    Transport 27 / 38 Lifting the machine with a crane Under no circumstances may the fastening eyes be used as attachment points when lifting the machine! For lifting the machine with a crane only the lifting eye may be used. When the machine is suspended from the crane, all movements on the crane must be carried out with the utmost caution! •...

  • Page 29: Towing The Installation Machine

    Transport 28 / 38 Towing the installation machine A so-called bypass valve must be opened to tow the installation machine. This allows towing without motor drive (e.g. in case of motor damage). • Open the bonnet by pressing the release button (fig. A) and fold the bonnet backwards (fig. B). •...

  • Page 30: Storage

    Storage 29 / 38 Storage If the installation machine is stored for a long period of time: • Store the machine in a flat and dry place in a hall. • When storing outdoors, place the laying machine on a wooden platform on a level and horizontal surface and cover it completely with a dark protective sheet.

  • Page 31: Maintenance And Care

    Maintenance and care 30 / 38 Maintenance and care maintenance In order to guarantee perfect function, operational safety and service life of the laying machine, the maintenance work listed in the table below must be carried out after the specified intervals. Only original spare parts may be used, otherwise the warranty expires.

  • Page 32: Hydraulic

    Warranty claim for this machine only apply for performance of the mandatory maintenance works (by an authorised specialist workshop)! After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately (via e-mail to service@probst-handling.de / via fax or post). before...
  • Page 33 39 Adjustment valve clearance of tilting lever (0,15 mm) To disconnect the electric system from the battery, the main switch must be activated at the VM-301-PAVERMAX at the right hand side. At about the same place, there is a lock to be pulled out to unlock the cover, where the seat is fixed to.

  • Page 34: Recharging The Battery

    Maintenance and care 33 / 38 Recharging the battery To access the battery, the driver's seat must be folded to the side. • Open the engine cover by pressing the release lever (fig. A) and fold the engine cover backwards (fig. B). •...

  • Page 35: Lubrication Chart

    Maintenance and care 34 / 38 Lubrication Chart 51500020 / 51500023...
  • Page 36 Maintenance and care 35 / 38 51500020 / 51500023...
  • Page 37 Maintenance and care 36 / 38 51500020 / 51500023...

  • Page 38: Trouble Shooting

    • The corresponding legal regulations and the regulations of the declaration of conformity must be observed! • The expert inspection can also be done by the manufacturer Probst GmbH. Contact us at: service@probst-handling.de • We recommend affixing the inspection sticker "„Sachkundigenprüfung / Expert inspection" in a clearly visible place (order no.: 2904.0056+Tüv sticker with year number) after the inspection has been done.

  • Page 39: Hints To The Type Plate

    Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the user´s country's language, the respective translations of the original operating instructions must be delivered additionally)!
  • Page 41 1217 1195 Tragfähigkeit: 500 [kg] Carrying Capacity: 500 [kg] / (1100 lbs.) Installation Machine VM301 PAVERMAX Bei Änderungen Rücksprache TB ! Gewicht: 912,4 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Verlegemaschine VM301 Erst. 17.1.2014 M.Kaltenbach PAVERMAX...
  • Page 42 41500715 siehe separate Liste see separate list 41500707 24210008 41500711 41500708 siehe separate Liste see separate list 41500718 41500713 20000010 siehe separate Liste see separate list 20450005 26810006 20440004 26810002 33170126 20030008 26990060 24220015 26990061 24220014 26990062 41500723 41500719 41500729 41500704 20040004 33700963...
  • Page 43 20440004 33700906 20090055 21590053 21070095 21590072 20490009 20040007 20490008 21590053 Bei Änderungen Rücksprache TB ! 26820024 Gewicht: 8,1 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Fensterscheibe hinten links, Erst. 5.2.2014 lukas.zannini vormontiert, für VM301 Gepr.
  • Page 44 41500709 41500769 20000003 20100014 26990059 20450004 20000011 20400002 26820023 36600022 20100015 20440004 20450004 20100014 33502778 36600024 36600024 21650030 26990067 21650031 20450005 20100091 20040006 20490008 26820023 21650016 33310001 20040035 © all rights reserved conform to ISO 16016 Datum Name Benennung Türscheibenrahmen, LINKS, Erst.
  • Page 45 41500767 26820019 20100015 33701031 20440004 21070095 20490009 20490008 20040007 Bei Änderungen Rücksprache TB ! Gewicht: 18,1 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Frontscheibe, vormontiert, für VM301 Erst. 17.2.2014 lukas.zannini Gepr. ( mit Halter, Montagematerial und Dichtungen) Blatt Artikelnummer/Zeichnungsnummer E41500713...
  • Page 46 41500768 26820022 21650030 21650031 20040006 26990067 41500710 36600024 20100091 20450005 33502778 20490009 20040035 20440004 36600022 20440003 33310001 20100015 20000004 41500768 21650016 20440003 21070095 20000003 20450004 20400001 26990059 20000130 20400002 36600022 20000012 © all rights reserved conform to ISO 16016 Datum Name Benennung Türscheibenrahmen, RECHTS,...
  • Page 47 21590053 21590072 20490009 20040007 20490008 26820024 21070095 20440004 33700906 20090055 21590053 21590053 Bei Änderungen Rücksprache TB ! Gewicht: 8,1 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Fensterscheibe hinten rechts, Erst. 6.2.2014 lukas.zannini vormontiert, für VM301 Gepr.
  • Page 48 Ball and socket joint (3x) 2209.0003 Betätigungsnocken Actuating cam 2010.0047 Schraubenmutter (3x) Screw nut (3x) Probst Greiftechnik  Verlegesysteme GmbH Telefon: 07144 / 3309-0 e-mail: info@probst.eu Gottlieb- Daimler-Str. 6  Germany  D-71729 Erdmannhausen Fax: 07144 / 3309-50 Internet: www.probst.eu...
  • Page 49 Ersatzteile / Spare Parts VM-301/VM-30-K Filterübersicht / Filter overview Filterübersicht / Filter overview VM-301 Hersteller & Bezeichnung Art.-Nr. Motor/Engine (D1105) Manufacturer&Designation Motorölfilter Engine oil filter 26900019 Digöma - D105-BB-EC-1 Kraftstofffilter(Vorfilter) 26900022 Digöma - KL 63 (LH1) Fuel filter (prefilter) Kraftstoff-Filter-Einsatz 26900018 Digöma - DGM/K03185 Fuedl filter cartridge...
  • Page 50 Ersatzteile/Spare parts: Filter VM-301 PAVERMAX 51500020 / 51500023...
  • Page 51 Ersatzteile/Spare parts: Filter VM-301 PAVERMAX 51500020 / 51500023...
  • Page 52 Ersatzteile / Spare Parts VM-301-PAVERMAX VM-301-PAVERMAX (5150.0020 / 5150.0022) VM-301-k-PAVERMAX (5150.0021 / 5150.0023) Seite 1 von 18...
  • Page 53 Ersatzteile / Spare Parts VM-301-PAVERMAX 41500001 33140006 22140071 33750063 33140004 33140005 33140006 22430002 30300079 30310041 22000105 22000066 22140071 Seite 2 von 18...
  • Page 54 Ersatzteile / Spare Parts VM-301-PAVERMAX 30310041 30300079 41500385 22140071 22210023 22000105 22000105 41500717 41500386 41500286 Seite 3 von 18...
  • Page 55 Ersatzteile / Spare Parts VM-301-PAVERMAX 22140071 22000068 20100018 22140041 22140071 22000067 22000067 29040112 22000105 20000084 Seite 4 von 18...
  • Page 56 Ersatzteile / Spare Parts VM-301-PAVERMAX 41500062 41500033 26990004 24200003 26990003 24130003 29030008 24390002 24110018 22210023 22140207 22000066 41500048 22050005 20090003 30310042 20000034 20450008 20080003 21850004 21850016 Rad kompl. tire compl. Seite 5 von 18...
  • Page 57 Ersatzteile / Spare Parts VM-301-PAVERMAX aktuelles Bild fehlt noch siehe  hier Bsp. Bild von VM-203 41600008 22090001 21610006 20100047 20040015 22090007 22090004 26020001 Seite 6 von 18...
  • Page 58 Ersatzteile / Spare Parts VM-301-PAVERMAX 21600003 20540010 26900007 26900011 22000103 Ölfilter- Einsatz Oil filter cartridge 27150003 26200002 26920009 10700035 41500035 23210002 41500015 26190003 41500055 26990002 Seite 7 von 18...
  • Page 59 Ersatzteile / Spare Parts VM-301-PAVERMAX 00000000 20020050 22050010 41500178 21030001 20540010 21990003 26990003 41500108 41500109 21000075 41500110 Seite 8 von 18...
  • Page 60 Ersatzteile / Spare Parts VM-301-PAVERMAX 21650001 2008000 20190002 21070001 41500046 26990005 Seite 9 von 18...
  • Page 61 Ersatzteile / Spare Parts VM-301-PAVERMAX 25050001 41500097 25000006 26110009 26900020 Luftfilter Air filter 26110007 21050052 27140001 21990003 41500098 41500104 26900022 21700016 21050058 26120002 33160004 26900017 26090002 26090018 Seite 10 von 18...
  • Page 62 Ersatzteile / Spare Parts VM-301-PAVERMAX 41500717 41500116 41500028 25050003 41500053 25050003 10700035 33750063 20900004 20400053 20020056 41500120 41500122 21600005 20020018 20450008 21610002 21610002 41500083 22230001 Seite 11 von 18...
  • Page 63 Ersatzteile / Spare Parts VM-301-PAVERMAX 22160049 22400001 21610002 22140050 22160056 22070002 22140050 22160002 33140001 33140012 22000002 Seite 12 von 18...
  • Page 64 Ersatzteile / Spare Parts VM-301-PAVERMAX 41500121 21610005 20000050 33140009 20450005 22030008 20100015 22140068 22070001 22140050 33140016 27080001 22000046 21050058 33140010 22000223 20000033 21610005 22000044 33140006 33140005 20000016 20450006 26130001 21070001 33160004 21600006 24100010 22140111 22000044 24100226 33140016 25200005 22600007 Seite 13 von 18...
  • Page 65 Ersatzteile / Spare Parts VM-301-PAVERMAX 24110002 24110009 26900007 22100006 Seite 14 von 18...
  • Page 66 Ersatzteile / Spare Parts VM-301-PAVERMAX 33750063 22030008 22160050 21610005 22000046 22160004 22000046 33140009 41500057 41500121 33140002 21610005 22000045 22070001 22140050 22000223 33140016 22160010 22000045 22100005 Seite 15 von 18...
  • Page 67 Ersatzteile / Spare Parts VM-301-PAVERMAX 41500211 41500209 24200001 41500019 00000000 21990002 Seite 16 von 18...
  • Page 68 Ersatzteile / Spare Parts VM-301-PAVERMAX 22160002 22140085 22000283 22000284 33140002 22120006 22140058 22120007 33170010 221200010 22140067 22120006 22080018 22140058 22160110 33140002 22140073 22120001 22160002 22120011 22120011 22120001 33170009 22000284 33170010 22000283 Seite 17 von 18...
  • Page 69 Ersatzteile / Spare Parts VM-301-PAVERMAX 22000283 22160002 22000284 33170010 22140058 22160002 22080018 33140002 33170009 22120007 33170009 22140058 22080018 22120006 22140067 22160110 22000284 22000283 Seite 18 von 18...
  • Page 70 AS51500020+0023 VM-301(-KJ)-PAVERMAX Für Kunde und Service, A-Zng für Montage siehe A51500020+23 29040243 (DE/GB) 29040314 (DE/FR) 29040623 29040616 Gilt für 51500023 Gilt für 51500020 29040441 29040056 29040681 (wenn zutreffend) P 14.05.2019_V0 1 / 6 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 71 AS51500020+0023 VM-301(-KJ)-PAVERMAX Für Kunde und Service, A-Zng für Montage siehe A51500020+23 29040613 (DE) 29040614 (GB) 29040615 (FR) 29040610 (DE) 29040611 (GB) 29040612 (FR) P 14.05.2019_V0 2 / 6 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 72 AS51500020+0023 VM-301(-KJ)-PAVERMAX Für Kunde und Service, A-Zng für Montage siehe A51500020+23 29040716 29040370 29040818 29040755 P 14.05.2019_V0 3 / 6 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 73 AS51500020+0023 VM-301(-KJ)-PAVERMAX Für Kunde und Service, A-Zng für Montage siehe A51500020+23 29040259 29040253 29040756 29040451 29040396 29040483 Auf beiden Seiten/on both sides 29040762 Auf beiden Seiten/ on both sides 29040687 P 14.05.2019_V0 4 / 6 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 74 AS51500020+0023 VM-301(-KJ)-PAVERMAX Für Kunde und Service, A-Zng für Montage siehe A51500020+23 29040551 29040485 29040260 29040450 29040267 P 14.05.2019_V0 5 / 6 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 75 AS51500020+0023 VM-301(-KJ)-PAVERMAX Für Kunde und Service, A-Zng für Montage siehe A51500020+23 29040759 29040760 29040666 29040220 P 14.05.2019_V0 6 / 6 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 161 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

This manual is also suitable for:

Vm-301-kj-pavermax

Table of Contents