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APPLICATION
Ford F150 - SuperCrew 2004-2008
Note:The application works only on the Super Crew model Vehicles.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
1/10
AMP Part #
77105-01A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
1 2 3
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 10 mm socket
q 13 mm socket
q 1/2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q
3 /16" hex key wrench (allen wrench)
q
4mm hex key wrench ( allen wrench )
q
Electrical tape
q
Weather proof caulking (silicone sealer)
q
Silicone spray
WARRANTY
5-Year Limited Warranty
IM77105 rev 01.13.20
4
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Summary of Contents for AMP Research PowerStep
- Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
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Page 2: Exploded View
A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 INSTALLATION GUIDE Attaching motor to Linkage assembly. EXPLODED VIEW • Motor •... - Page 3 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2) (E) End cap wedge right (x1) (F) End cap wedge left (x1)
- Page 4 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 5/16 Flange Bolt Socket Cap Screw M6 Flange Bolt M5 Hex Bolt M5 Washer 5/16-18 5/16-18...
- Page 5 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 Locate mounting points. Frist middle and last set of holes on the inner sill. Install 5 u nuts (16) in upper mount holes.
- Page 6 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 Starting from the rear of the vehicle work your way Thread supplied bolts 2x (8) into Front Idler Linkage. forward.
- Page 7 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 Mount controller with the two 11” tie wraps to Remove fan shroud to allow for wire routing. Shroud factory conduit.
- Page 8 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 Pull wires from grommet and route back along factory Remove drivers-door sill plate and pull back wire harness to back door sill plate.
- Page 9 A M P R E S E A R C H P O W E R S T E P – F O R D F 1 5 0 Affix LED lamp (23) to LED Bracket (25) as shown.. Connect harness to motor. Secure harness with tie wraps.
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Page 10: Final System Check
Reinstall any remaining trim panels. FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close. NORMAL OPERATION: When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position. Note that there is a 2-second delay before the PowerStep returns to the stowed/retracted position. -
Page 11: Year Limited Warranty
5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.