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AMP Research PowerStep Smart Series Installation Manual

Chevrolet colorado / gmc canyon - crew cab

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APPLICATION
Chevrolet Colorado / GMC Canyon - Crew Cab
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;
8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717 ©2023 AMP Research. All rights reserved. Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
SMART SERIES APP: Download
App to your phone and unlock
the latest features including
override, light controls, and
diagnostics.
LENGTH
72"
1/20
MODEL YR
PART #
2023
86253-01A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
2
3
1
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 9/16 Wrench
q 10 mm socket
q 10 mm ratchet wrench
q 13 mm ratchet wrench
q Ratchet wrench and extension
q Pliers
q Wire crimpers
q Wire stripper / cutter
q 3/16" hex key wrench (allen wrench)
q 5mm allen wrench
q Electrical tape
q Weather proof caulking (silicone sealer)
q 1/8", 9/32", 17/32 & 21/64" Drill bit
q Drill
q Heat Gun
WARRANTY
5-Year Limited Warranty
IM86253 rev 09.15.23
4

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Summary of Contents for AMP Research PowerStep Smart Series

  • Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;...
  • Page 2: Exploded View

    A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N INSTALLATION GUIDE Attaching motor to Linkage assembly The motors must be attached to the Linkage assemblies after step 29 EXPLODED VIEW •...
  • Page 3 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N COMPONENT/PARTS IDENTIFICATION (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) (S) Style clips (x2)
  • Page 4 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N ODB II Plug (smart series) Controller SSA Wire Harness Motor Cover...
  • Page 5 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Nut w Conical Cable Tie 11” Cable Tie 7”...
  • Page 6 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Installing Linkages Front Linkage (Motor Linkage) Enlarge the hole on the front body support member.
  • Page 7 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Snug the front linkage bracket (25) to the rivenut first.
  • Page 8 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Rear Linkage (Idler Linkage) On the driver side measure 29.5”...
  • Page 9 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Install rear linkage (3) to the pinch weld using the supplied M8 button head bolts (18) and M8 washers (21).
  • Page 10 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Remove Fuse from harness. Plug harness to controller and ensure that locking tabs are engaged.
  • Page 11 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Route harness along the body mount bracket and zip tie to the factory harness.
  • Page 12 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Remove the drivers side door sill trim-panel, by pulling up and back.
  • Page 13 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Pull the purple trigger wires through the grommet from below.
  • Page 14 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N a. On dark grey connector, locate the Light Green/Grey stripe wire located in pin location 29. Use supplied Posi-tap™...
  • Page 15 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N OBD II install: Use Supplied Posi-Lock™ connectors to attach the Plug and Play Module to the Harness.
  • Page 16 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N On each side of the vehicle measure from the rear edge of the front linkage on the pinch weld 1.5” back and mark.
  • Page 17 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Insert grommet into drilled holes. Insert lamp wires through the grommets.
  • Page 18 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Install motors onto the front linkages using 2 bolts per motor, item (12) Insert plug from wire harness (7) onto motor Insert plastic push pin rivets (13) in mounting...
  • Page 19 A M P R E S E A R C H P O W E R S T E P – C O L O R A D O / C A N Y O N Line up the front edge of the board just behind the front fender trim. Repeat on passenger side. Torque the bolts to the step extrusions to 10 ft-lbs(13.5 N m).
  • Page 20: Final System Check

    Download our Smart Series App on your Android phone or iPhone by scanning the QR code below and follow the instructions. Or visit your app store and search “AMP Research Powerstep” to download app. www.amp-research.com IM86253 rev 09.15.23...
  • Page 21 • Registration helps us keep you up to date on product information and offers To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com Rev 01.05.21...
  • Page 22 5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.

This manual is also suitable for:

Powerstep 86253-01a