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AMP Research PowerStep 77238-01A Installation Manual
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AMP Research PowerStep 77238-01A Installation Manual

Ram 2500/3500 crew cab 2018-2019
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APPLICATION
Ram 2500/3500 Crew Cab
Note:The application works only on the Crew Cab model Vehicles.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
MODEL YEAR
2018- 2019
(excludes gas models)
1/13
AMP Part #
77238-01A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
2 3
1
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 10 mm socket
q 13 mm socket
q 1/2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q 3 /16" hex key wrench (allen wrench)
q 4mm hex key wrench (allen wrench)
q Electrical tape
q Weather proof caulking (silicone sealer)
q Silicone spray
WARRANTY
5-Year Limited Warranty
IM77238 rev 11.18.19
4

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Summary of Contents for AMP Research PowerStep 77238-01A

  • Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.

  • Page 2: Exploded View

    A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b INSTALLATION GUIDE Attaching motor to Linkage assembly. EXPLODED VIEW Motor Socket cap screw Washer...
  • Page 3 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2) (E) End cap wedge right (x1)
  • Page 4 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b M5 Hex Bolt M6 Flange Bolt 5/16 Flange Bolt M5 Washer Socket Cap Screw Button Head Torx...
  • Page 5 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b LED Light Bracket LED Light Bracket OBD II Plug LED Light Bracket Gear Cover Motor...
  • Page 6 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b HARDWARE MOUNTING OVERVIEW (passenger side shown) Locate forward most and rearward most mounting provisions on inner sill of truck.
  • Page 7 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b With Rivet Nut Tool held in place with 19mm wrench, Once rivet nuts are in place use a screwdriver to tighten Hex Bolt until Rivet Nut deforms and secures push back tab in hole to avoid interference with...
  • Page 8 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Install provided spacer (22) and M6 bolt (13) into Thread supplied bolts 2x (9) into Front Drive Linkage.
  • Page 9 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Prepare large tie-wraps for mounting Power Step Insert controller into tie-wrap loops and cinch down Controller.
  • Page 10 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Route the two Wire Harness legs down over the Connect harness (6) to motor (32).
  • Page 11 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Locate Green Connector Block under dash to the left of the steering column. The 2 pin plug off the OBD harness will plug into one of the open ports on this green plug.
  • Page 12 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b OBD II install: Use Supplied Posi-Lock connectors to attach the Plug and Play Module to the Harness.

  • Page 13: Final System Check

    A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b A M P R E S E A R C H P O W E R S T E P –...

  • Page 15: Year Limited Warranty

    5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.