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APPLICATION
Ford Super Duty - Crew Cab 999-200 2004-2007
Note:The application works only on the Crew Cab model Vehicles.
AMP RESEARCH TECH SUPPORT -888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,64,58; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©202 AMP Research. All rights reserved.
Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
/3
AMP Part #
7704-0A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
2 3
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 0 mm socket
q 3 mm socket
q /2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q
3 /6" hex key wrench (allen wrench)
q
4mm hex key wrench ( allen wrench )
q
Electrical tape
q
Weather proof caulking (silicone sealer)
q
Silicone spray
WARRANTY
5-Year Limited Warranty
IM7704 rev 07.02.5
4
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Summary of Contents for AMP Research PowerStep
- Page 1 AMP RESEARCH TECH SUPPORT -888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,64,58; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©202 AMP Research. All rights reserved.
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Page 2: Exploded View
A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y INSTALLATION GUIDE Attaching motor to Linkage assembly. ExPLODED VIEW 80-0329-90 Motor... - Page 3 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2) (E) End cap wedge right (x1)
- Page 4 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y M0 washer Flange Nut 5/6 Flange Bolt M6 Flange Bolt M5 Washer M5 Hex Bolt...
- Page 5 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Gear Cover Motor Tubing Double-diode (installation tool) Connecting wire (red) (Not required for all applications See Wiring Guides for details)
- Page 6 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Insert and position Carriage bolts (7) into slot on rail (4). Insert from either end of rail. Using Flange Nuts (8) provided assemble Brackets 2x (27) &...
- Page 7 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Using a 3mm socket Torque linkage bolts 4x (8) from Slide mounting T-nut into position, Center board in step 3 to 6 ft-lbs.
- Page 8 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Loop two large tie wraps through fastener cutouts in sheet metal as shown. Position controller as shown above and cinch down tie wraps to secure controller in place.
- Page 9 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Roll back carpet and pull trigger-wire through Remove kick plate grommet.
- Page 10 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Remove door light 5 20 Remove speaker screws (See Step 22) 5 22 Pull back door lining...
- Page 11 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Thread wire through tube then remove tube CONNECTING WIRE CONNECTING WIRE...
- Page 12 A M P R E S E A R C H P O W E R S T E P – F O R D S u p e r D u t y Affix LED light bracket assembly to rail. Mount front light rearward of front linkage and mount rear light just forward of rear linkage.
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Page 13: Final System Check
Reinstall any remaining trim panels. FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close. NORMAL OPERATION: When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position. Note that there is a 2-second delay before the PowerStep returns to the stowed/retracted position. - Page 14 5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.
- Page 15 TECH SUPPORT 1-888-983-2204 (press 2) Monday - Friday, 6:00 AM - 5:00 PM PST Designed and manufactured by AMP Research. Patent 6,830,257 / 6,641,158 / 6,834,875 / 6,938,909 / 6,942,233 / 7,007,961 Other US and worldwide patents pending.. 5-year limited warranty. Professional installation is recommended.
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Page 16: Wiring Guide
A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N WIRING GUIDE Ford Super Duty (2007) With remote keyless entry... - Page 17 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N 04 - 06 WIRING GUIDE Ford Super Duty (2004 - 2006)
- Page 18 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N SINGLE DIODES REQUIRED WIRING GUIDE 04 - 06...
- Page 19 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N NOTE: The two wires to 02 - 03 WIRING GUIDE...
- Page 20 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N NOTE: The two wires to 02 - 03 WIRING GUIDE...
- Page 21 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N WIRING GUIDE SINGLE DIODES REQUIRED 99 - 01...
- Page 22 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N WIRING GUIDE 04 - 06 Ford Super Duty (2004 - 2006) Regular Cab &...
- Page 23 A M P R E S E A R C H P O W E R S T E P – F O R D S U P E R D U T Y & E X C U R S I O N WIRING GUIDE 02 - 03 Ford Super Duty (2002 - 2003) Regular Cab &...
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