Service Schedule - Fullwood M2erlin Operating Instructions For Safe Use

Ref / Pt.No: 294130
Revision: C
Date: 24-Mar-17

13. Service Schedule

The robot requires four services per year to be carried out by suitably trained Technicians.
An additional service is to take place at the end of every 2 year period.
Only the fields marked X are part of the corresponding service.
Fields marked with X* are not to be carried out in the first year of service.
Key
x Action Required
x Action Required and requires parts
Service Kit Pt No.
Milking Equipment
Check teat cups, change if damaged
Calibrate 4QC
Check air bleeds in milk & vacuum chambers
Check vacuum sensor calibration
Check/adjust ACR ropes
Change ACR Ropes
Change diaphragm on milk flow sensor
Change O Rings on rope end cover and shell
Change Rope end covers
Check milk and pulsation lines for leaks and splits
Service milk pump
Change diaphragms on drain and purge valves
Change long milk tubes
Change head milk tubes
Inspect jetter cups
Change jetter cups
Check/clean spray ball in receiver vessel
Check operation of milk meter
Milk meter service
Change Milk meter valve service kit
Replace milk meter air filter
Change flexible collection manifold
Check foremilk manifold gaskets
Change foremilk manifold gaskets
Change Foremilk 11mm Polypropylene Balls
Check CrystaLab Rubber connections
Change CrystaLab Rubber connections
Change Crystalab to receiver milk tube
M²erlin Arm
Check teat spray system
Check for air leaks on compressed air
294130
Operating Instructions for Safe Use
Fullwood M²erlin
M²erlin Service Schedule
x*
Options
Service No.
Action /Action Required that requires parts but
not in the first year
1 1
x x
x x
x x
x x
x x
x x
x x
x x
x* x*
x* x*
x x
x x
x x
x x
x
x
x x
x x
2
2 3 4
Yr
x x x
x x x
x x x
x x x
x
x x
x
x x x
x
x x x
x x x
x
x x
x
x x x
x x x
x
x x
x
x
x
x
x
x
x x x
x x x
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