Fullwood Revolution II Stage 3 Installation Instruction
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Fullwood Revolution II Stage 3 Installation Instruction

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Revolution II Stage 3
Installation Instruction
Technical Manual
Revision C
ORIGINAL MANUAL

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Summary of Contents for Fullwood Revolution II Stage 3

  • Page 1: Revolution Ii Stage 3 Installation Instruction

    Revolution II Stage 3 Installation Instruction Technical Manual Revision C ORIGINAL MANUAL...

  • Page 2: Table Of Contents

    Full Start System ................. 28 Disclaimers .................. 29 Copyright © 2007, Fullwood Limited reserves the right to change the contents of this manual if necessary, without warning. Fullwood Limited has taken every precaution to avoid errors and omissions on the manual and equipment but does not accept any responsibility or liability for damage of any kind arising from the use of this manual or Fullwood equipment;...

  • Page 3: Important Information - Read This First

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 Important information - read this first  Before installing or operating the equipment, this manual and the appropriate operating instructions must be read carefully.  The equipment must be used only for the application described.

  • Page 4: Safety

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 1. Safety A risk assessment is an important step in protecting your workers and your business, as well as complying with the law. It helps you focus on the risks that really matter in your workplace – the ones with the potential to cause real harm.

  • Page 5: Bail/Cabinet Part Numbers

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 2. Bail/Cabinet Part Numbers Part Number Description MK3 Bail Assy S/S Tip MK3 Bail S/Assy S/S Tip Mk3 SS Lower Bail Post 187008 Mk3 Bail Assy m/s (Non Fdr)

  • Page 6: Bail Assembly

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 3. Bail Assembly Rope Guide Plate 186537 Rope Guide Plate Kit 1 x 190675 Ms Rope Guide Plate Assy 1 x 000424 M6x20 Hex Hd SS Screw...

  • Page 7: Acr Cylinders

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 4. ACR Cylinders SS ACR Cylinder 186561 SS ACR Cyl Inst Kit 1 x 187223 MK3 Rotary SS Vac Cyl 675lg 2 x 187230 SS ACR Mount...
  • Page 8 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 2 x 187230 2 x 089426 2 x 100505 2 x 001630 187223 Terminate Rope Here 003408 Cable Tie acts as the breakaway device 190800 When used with Cluster Support Arm the claw should be set to lift as high as possible, to provide maximum clearance when travelling above the entrance bridge floor.

  • Page 9: Dvc 1000 Acr Cylinder

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 DVC 1000 ACR Cylinder 106053 DVC 1000 ACR Cyl Instruc Sht 1 x 078060 DVC1000 ACR Cyl 90od Blue 2 x 000250 M6x25 SS Button Hd Socket Scw...
  • Page 10 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 003408 Cable Tie acts as the breakaway device 190800 When used with Cluster Support Arm the claw should be set to lift as high as possible, to provide maximum clearance when travelling above the entrance bridge floor.

  • Page 11: Aflilite System Installation

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 5. Aflilite System Installation 186558 Afilite M/M Inst Kit 6 x 100506 Z4x5/16 Pan S/T Screw-Ab-ss 2 x 000432 M6x30mm Lg SS Hex Hd S/Screw 2 x 001158 M6 SS Nyloc Nut...
  • Page 12 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 186557 Afilite Galv Door Inst Kit 1 x 190638 MK2 Afilite Galv Door Assy 1 x 190677 Mk2 Rotary Rope Guide Rail Kit 1 x 000424 M6x20 Hex Hd SS Screw...

  • Page 13: Afiflo 2000 System Installation

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 6. Afiflo 2000 System Installation 186566 Afiflo 2000 M/M Inst Kit 1 x 133506 Plastic Adpt Moulding 2 x 190558 MK2 Afiflo Door Strap 4 x 000423 M6x25 Hex Hd SS Screw...
  • Page 14 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 186565 Afiflo 2000 Galv Door Inst Kit 1 x 190555 Mk2 Afiflo Door Assy(Galv) 1 x 190677 Mk2 Rotary Rope Guide Rail Kit 1 x 000424 M6x20 Hex Hd SS Screw...

  • Page 15: Milk Meter Installation

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 7. Milk Meter Installation AfiLite and Afiflow individual Gate Wiring Diagram 006944.doc Page 15 of 29...

  • Page 16: Afilite And Afiflow Fullstart Wiring Diagram

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 AfiLite and Afiflow Fullstart Wiring Diagram 006944.doc Page 16 of 29...
  • Page 17 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 186563 Rotary M/M Wiring Conn Kit 1 x 097185 R/A MM Connection Kit 2 x 000398 M5x20 Teks Self Drill Screw 2 x 001634 M5 Penny Washer SS 6 x 005164 Yellow Ferrule(1.0mmSQ)

  • Page 18: Milk Meter Combination Fixing

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 Milk Meter Combination Fixing 186560 M/M Combination Brkt Kit 1 x 187038 Meter Combination Brkt 2 x 000486 M10x20 Hex Hd SS Setscrew 2 x 001153 M10 SS Nyloc Nut...
  • Page 19 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 000432 001158 001630 186559 M/M Legato&Dry Air Inst Kit 1 x 142901 Legato Life 24V 4pQM Less Cabl 1 x 142911 Legato Cable 4pole 1x4core 5m...
  • Page 20 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 035515 Drill a 27mm hole in the Dry Vacuum Line, secure the valve clamp assembly over it. The installation guide of the vacuum line can be found in the stage 4 manual.

  • Page 21: Milk Plate Variations

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 8. Milk Plate Variations 187287 Mk3 Bail Wash Plate Assy 187351 Mk3 Milk/Wash PlateSJ/NA 2:2 (any) For use on a mk3 Rotary Abreast For use on a Anti-Clockwise mk3 Rotary...
  • Page 22 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 187083 Mk3 Bail Milk Plate Assy C/W 187085 Mk3 Bail Milk Plate Assy Anti-C/W For use on a Clockwise mk3 Rotary Abreast For use on an Anti-Clockwise mk3 Rotary...
  • Page 23 Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 187076 Mk3 bail Milk/Wash Plate C/W 187082 Mk3 bail Milk/Wash Plate A-C/W For use on a Clockwise and Anti-Clockwise mk3 Rotary Abreast that has a S/S folding Jetter Tray and alsoa Tube Support arm fitted.

  • Page 24: Flip Down Jetter

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 9. Flip Down Jetter 186526 - MK3 Rot SS Jetter Inst Kit; 4 x 000357 M6x16 SS Butn/Hd Sckt Scw 4 x 001626 M6 SS Penny Washer...

  • Page 25: Fixed Jetter Installation

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 10. Fixed Jetter Installation 186589 - Reveresd Cluster Hook Assy Kit 1 x 190702 Reversed Cluster Hook Assy 4 x 000357 M6x16 SS Butn/Hd Socket Screw 4 x 001626 M6 SS Penny Washer 1 x 055033 Restrictor 3.5mm Hole/16od...

  • Page 26: Arm Assembly Variations And Installation

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 11. Arm Assembly Variations and Installation 190662 190661 190719 190723 A/CW Arm 2-2 Puls C/W Arm 2-2 Puls C/W Arm 4 -1 Puls A/CW Arm 4-1 Puls...

  • Page 27: Milk And Pulsation Tube Fitting

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 12. Milk and Pulsation Tube Fitting Depending on the setup chosen, attach the Milk and pulsation tubes to the Jetters, Arm and Milk Plates. 030330 Milk...

  • Page 28: Full Start System

    Ref / Pt.No: 006944 Revolution II Stage 3 Installation Revision: C Instruction Date: 27-Nov-12 13. Full Start System 2 x 000432 2 x 001158 115255 Fullstart 003719 Please continue to Stage 4 of the Installation Manual 006945 006944.doc Page 28 of 29...

  • Page 29: Disclaimers

    Fullwood Ltd will not accept responsibility for loss or damage caused by a force majeure e.g. lightning strikes. Fullwood Ltd will not accept responsibility for milk contaminated by antibiotics.

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