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Hand Crimp Tool for Krimptite / VersaKrimp Terminals
ServiceGrade™ ™ ™ ™
Hand Crimp Tool
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
For crimps conforming to industry standards such as UL, USCAR21, and WHMA-IPCA620 Class 2,
please use the 64003-0100 Premium Grade™ hand tool for the Molex terminal
SCOPE
Products: Krimptite / VersaKrimp Quick Disconnects, Rings, Spades, Hooks, Block, and Flanged Spades, Butt
and Parallel Splices, 10 - 22 AWG.
Crimping Information:
Crimp the terminal and appropriate gauge wire in the specified profile.
Note:
An occasional, destructive, pull force test with the terminal and wire crimped should be performed to check hand tool
crimp. The pull force value must exceed the terminal's minimum pull force specifications listed above. If values do
not exceed the minimum pull force when all instructions are followed then a new tool is required.
Doc No: ATS-640160038
Revision: A
Application Tooling
Specification Sheet
Wire Size
Description
AWG mm
10
12
Terminals
14
(Quick Disconnect,
rings, spades, hooks,
16
block spades, or
18
flanged spades)
20
22
10
12
14
Splices
(Butt splices or
16
parallel splices)
18
20
22
▼
Pull force test samples should not have the wire insulation crimped.
Release Date: 06-27-12
Revision Date: 06-27-12
Pull Force Min.
▼
2
N
Lb.
22-18 16-14 12-10
5.00
356.0
80.0
3.30
311.5
70.0
2.00
222.6
50.0
1.30
133.5
30.0
0.80
89.0
20.0
0.50
57.9
13.0
0.35
35.6
8.0
5.00
178.0
40.00
3.30
155.7
35.00
2.00
111.2
25.00
1.30
66.8
15.00
0.80
44.5
10.00
0.50
44.5
10.00
0.35
35.6
8.0
UNCONTROLLED COPY
Order No. 64016-0038
Tool Crimp Profile
Markings
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Page 1 of 5
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Related Manuals for molex ServiceGrade 64016-0038
Summary of Contents for molex ServiceGrade 64016-0038
- Page 1 Ergonomic soft grip handles for comfortable crimping For crimps conforming to industry standards such as UL, USCAR21, and WHMA-IPCA620 Class 2, please use the 64003-0100 Premium Grade™ hand tool for the Molex terminal SCOPE Products: Krimptite / VersaKrimp Quick Disconnects, Rings, Spades, Hooks, Block, and Flanged Spades, Butt and Parallel Splices, 10 - 22 AWG.
- Page 2 SIZE TAB SIZE OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool. WARNING: Make sure that the wire is DISCONNECTED from any power supply Make sure work area is clean and dry and wear approved eye protection.
- Page 3 3. Slowly close the handles of the tool until the terminal is held in place. If the handles are closed too far the terminal will begin to crimp. 4. Place a pre-stripped wire into the terminal. See terminal product specification on the Molex website. Push the wire into the terminal barrel until it stops. See Figure 2.
- Page 4 Hand Crimp Tool for Krimptite / VersaKrimp Terminals 9. Continue to close the tool handles until the anti-backup ratchet releases. Allow the handles to open. 10. Remove the crimped terminal from the tool. 11. Inspect the crimp for loose wire strands, missing crimp, or other damage. Any minor terminal bending may be straightened by hand.
- Page 5 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
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