molex RHT 2200HD Operating Instruction Sheet And Specifications

Hand crimp tool

Advertisement

RHT2200HD Hand Crimp Tool
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping
position.
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the
requirements of UL, CSA and Military Class II
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
AviKrimp /InsulKrimp Terminals 14-16 AWG Heavy Duty, (Rings, Spades, Railroad
Rings and Test Terminals.)
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the
crimped connections. The following charts show the UL specifications for various wire
sizes. The tensile strength is shown in pounds and indicates the minimum acceptable
force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool
is designed to run. We will be adding to this list and an up to date copy is available on
www.molex.com
Wire Size: 14 – 16 AWG
Terminal
Terminal No.
Eng No. (REF)
19054-0063
B-201-12HDX
19054-0066
B-201-38HDX
19054-0070
B-201-76HDX
19054-0090
B-228-06HDX
19054-0092
B-228-08HDX
19054-0094
B-228-10HDX
19054-0096
B-230-10HDX
19054-0097
B-230-14HDX
Doc No. 64001-1600
Revision: A
Hand Crimp Tool
Operating Instruction Sheet
And Specifications
Part No. 64001-1600
Eng. No. RHT 2200HD
(Replaces 19285-0019)
Wire Size (AWG)
16
14
*UL - 486 A - Terminals (Copper conductors only)
2.00 – 1.30 mm²
Wire Strip Length
Insul. Dia. Max.
In.
mm
In.
0.31
7.94
0.25
0.31
7.94
0.25
0.31
7.94
0.25
0.31
7.94
0.25
0.31
7.94
0.25
0.31
7.94
0.25
0.31
7.94
0.25
0.31
7.94
0.25
Page 1 of 8
Revision Date: 06-25-03
*UL - 486 A
30
50
Wire Size: 14 – 16 AWG
Terminal No.
Eng No. (REF)
mm
6.35
19054-0098
B-230-56HDX
6.35
19054-0126
B-240-38HDX
6.35
19058-0016
B-801-12HD
6.35
19058-0026
B-801-76HD
6.35
19058-0041
B-828-08HD
6.35
19058-0047
B-828-10HD
6.35
19058-0058
B-830-10HDRR
6.35
19058-0063
B-830-14HD
Release Date: 01-15-03
2.00 – 1.30 mm²
Wire Strip Length
Terminal
In.
mm
0.31
7.94
0.31
7.94
0.38
9.53
0.38
9.53
0.38
9.53
0.38
9.53
0.38
9.53
0.38
9.53
UNCONTROLLED COPY
Insul. Dia. Max.
In.
mm
0.25
6.35
0.25
6.35
0.23
5.72
0.23
5.72
0.23
5.72
0.23
5.72
0.25
6.22
0.23
5.72

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RHT 2200HD and is the answer not in the manual?

Questions and answers

Summary of Contents for molex RHT 2200HD

  • Page 1 RHT2200HD Hand Crimp Tool Hand Crimp Tool Operating Instruction Sheet And Specifications Part No. 64001-1600 Eng. No. RHT 2200HD (Replaces 19285-0019) FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Long handles for comfortable crimping with reduced crimping force ...
  • Page 2: Operation

    RHT2200HD Hand Crimp Tool Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² Wire Strip Length Insul. Dia. Max. Wire Strip Length Insul. Dia. Max. Terminal Terminal Terminal No. Terminal No.
  • Page 3 RHT2200HD Hand Crimp Tool (supplied) into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4 screw. UNCONTROLLED COPY Doc No. 64001-1600 Release Date: 01-15-03 Page 3 of 8 Revision: A...
  • Page 4: Maintenance

    RHT2200HD Hand Crimp Tool Maintenance It is recommended that each LUBRICATION POINTS (BOTH operator of the tool be made SIDES) LIGHT OIL (EVERY 3 MONTHS aware of, and responsible for, OR 5,000 the following maintenance CRIMPS) LOOSEN steps: SCREW 1. Remove dust, moisture and other contaminants with a 3/32”...
  • Page 5: Tool Calibration

    RHT2200HD Hand Crimp Tool How To Adjust Tool Preload (See Figure 5) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1.
  • Page 6 RHT2200HD Hand Crimp Tool UNCONTROLLED COPY Doc No. 64001-1600 Release Date: 01-15-03 Page 6 of 8 Revision: A Revision Date: 06-25-03...
  • Page 7: Parts List

    RHT2200HD Hand Crimp Tool PARTS LIST Item Order No. Description Quantity 64001-1600 Hand Crimp Tool (Fig.6) 64000-0076 Repair Kit (Springs, Pins and E-Rings) 63810-0000 Handle 64001-1675 Locator Assembly 64001-1670 Tooling Kit Tooling Kit Only 64001-1602 Conductor Punch 64001-1601 Conductor Anvil 64001-1606 Insulation Punch 64001-1605...
  • Page 8: Certificate Of Calibration

    Technician ______________ Date of Calibration ______________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 UNCONTROLLED COPY Doc No.

This manual is also suitable for:

64001-1600

Table of Contents