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Table of Contents
Related Manuals for CAB 4114
Summary of Contents for CAB 4114
- Page 1 Service Manual 4114 / 4116 Stroke Applicator Made in Germany...
- Page 2 Edition: 06/2017 - Part No. 9009197 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
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Page 3: Table Of Contents
Cylinder Assembly Z ..........................38 Drawings ............................... 39 11.1 Block Diagram ............................39 11.2 Pneumatic Drawing Type 4114....................... 40 11.3 Pneumatic Drawing Type 4116....................... 41 11.4 Label Position Type 4114 L ........................42 11.5 Label Position Type 4114 R........................43 Index ..............................44... -
Page 4: Introduction
• The device applicator mounted on a cab printer of the Hermes+ series is intended exclusively for applying suitable materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded as improper use. -
Page 5: Safety Marking
Introduction • Before mounting the delivered components disconnect the printer from the power supply and close the shutoff valve of the applicator. • Only connect the device to other devices which have a protective low voltage. • Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting. •... -
Page 6: Product Description
Tamp pad Tamp pad Blow pad with foam with label stop 4114/16 L/R 11 F 4114/16 L/R 12 F 4114/16 L/R 61 F 4014 L/R 2100 Label width in mm for Hermes + 2 4 - 58 10 - 58... -
Page 7: Overview Without Cover
Product Description Overview without Cover Front view Throttle valves vacuum/support air Fig. 2 Overview - front view 1 Stopper for the operation mode "Blow on", 8 Throttle valve cylinder - move out Z-direction transport lock 9 Pad - customized 2 Throttle valve cylinder - move in Z-direction 10 Cylinder Y 3 Knurled screw for attaching the applicator to the 11 Blow tube for supporting air... - Page 8 Product Description Rear View Fig. 3 Device overview - Rear view Fig. 4 Device overview - control system 1 Throttle valve cylinder - move in Z-direction 21 Valve Cylinder Z Throttle valve cylinder - move out Z-direction 22 Valve Cylinder Y Pad - customized 23 Valve Blow air 11 Blow tube for supporting air...
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Page 9: Contents Of Delivery
Product Description Contents of Delivery • Applicator (1) • Screws as part of the pad (2) • Pad - as ordered (3) • Blow tube - as ordered (4) • Documentation Fig. 5 Contents of delivery Note! Please keep the original packaging in case the applicator must be returned. Attention! The device and printing materials will be damaged by moisture and wetness. -
Page 10: Operation
Operation Standard Operation Check all external connections. Load the material. Open the shutoff valve. Attention! Ensure that the pad is not covered by a label when switching on the printer-applicator system. Otherwise the vacuum sensor may be calibrated faultily. ... - Page 11 Operation Fig. 7 Mounting applicator to printer Attention! Disconnect the printer from the power supply before mounting the applicator! Ensure the printer is in a stable secure position! Connect the compressed air only after mounting the applicator to the printer! For cleaning the applicator and printer it is sometime necessary to turn away or/and dismount the applicator.
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Page 12: Error Messages
Error Messages Error Messages of the Printer For detailed information about printer errors (e.g. 'Paper out', 'Ribbon out', etc.) Operator's manual of the printer Error treatment: Clear the error results. Press the feed button to synchronize the label feed, remove the peeled labels manually. ... -
Page 13: Licences
Person authorised to compile the technical file: Erwin Fascher Am Unterwege 18/20 99610 Sömmerda Signed for, and on behalf of the Manufacturer: Sömmerda, 19.06.2017 cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH Erwin Fascher 99610 Sömmerda Managing Director The product must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive on machinery. -
Page 14: Eu Declaration Of Conformity
Directive 2011/65/EU on the restriction of the use of certain • EN 50581:2012 hazardous substances in electrical and electronic equipment Signed for, and on behalf of the Manufacturer: Sömmerda, 19.06.2017 cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH Erwin Fascher 99610 Sömmerda Managing Director... -
Page 15: Installation
In this case the standard values in the setup protocol are as follows. The factory default settings are: • Connected to a cab Hermes+ printer, vertical • Used Pad: cab part No.: 5963881 54x36 for L cab part No.: 5963878 54x36 for R •... -
Page 16: Tools
Installation Tools Screwdriver with parallel blade To adjust the throttle valves and product sensor Hexagon key L-wrench To adjust the sensors (in contents of delivery) For matched norm parts (in contents of delivery) Pad adjustments Changing pad Flat-round nose To mount/dismount tubes straight angled Open spanner... -
Page 17: Mounting The Applicator To The Printer
Installation Mounting the Applicator to the Printer Attention! Disconnect the printer from the power supply before mounting the applicator! Ensure the printer is standing in a stable position! Connect the compressed air only after mounting the applicator to the printer! 1. -
Page 18: Mounting The Pad
Installation Mounting the Pad 1. Slide the pins (3) into the holes of pad (4) by lifting the pad to pad holder (1). 2. Fix the pad with the screws (2) to the pad holder (1). 3. Insert the vacuum tube (5) and the blowing air tube (6) into the appropriate push-in-fittings (7,8) of the pad. -
Page 19: Connecting The Compressed Air
4 Switch on the printer by the power switch. It is possible to use an air pressure regulation unit. cab offers two versions of air pressure regulators. • Air pressure regulation unit with included magnetic valve (3) Controlling via printer ... -
Page 20: Adjustments
Adjustments Pad Adjustments For optimal functionality it is necessary to place the pad exactly over the label for the takeover procedure. Moving the pad in X-, Y- and Z-direction 1 mm Fig. 14 Moving the pad assembly Adjustment in the X-direction - Sideways Adjustment 1. -
Page 21: Vacuum Adjustments
Adjustments Vacuum Adjustments The label will be held on the pad by a vacuum. The vacuum needs to be set up in such a way that the label covers all the suction holes and is not hindered before it reaches its intended position on the pad. The default Value of the Vacuum is -0.6 bar. -
Page 22: Adjusting The Blow Tube (Supporting Air)
Adjustments Adjusting the Blow Tube (Supporting Air) The blow tube must be adjusted in such a way that the label takeover is unhindered by turbulence and the supporting air blows the label evenly against the pad. The default factory value is 2 bar. Note! Use an appropriate blow tube for the printer in use. - Page 23 Adjustments Fig. 19 Throttle valve "support air" The air pressure can be adjusted with the "support air" valve (1) to fine tune the procedure. To increase the supporting air turn counterclockwise the screw at the valve (1) Measuring Point Support Air (MP S) Use a manometer with a measurement range of -7 to 7 bar to control the pressure.
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Page 24: Adjustment Of The Stopper For Blow On Mode
Adjustments Adjustment of the Stopper for Blow on Mode Note! For operation mode "Blow on" only! The operation mode "Blow on" allows labelling without contact. The pad does not press on the product. The label will be blown from the pad to the product over a distance up to 10 mm. -
Page 25: Lift Speed Of Cylinder Z
Adjustments Lift Speed of Cylinder Z Fig. 22 Throttle valves on the cylinder Z The speed of the pad movement can be regulated by two throttle valves (1, 3). Adjust the pad movement speed as necessary. To increase the downward speed turn counterclockwise the screw (4) at the lower valve (3). ... -
Page 26: Sensors On Cylinder Z
Justagen Adjustments Einstellung der Sensoren am Zylinder Z Sensors on Cylinder Z 10 mm Bild 31 Sensoren am Zylinder Z Fig. 23 Sensors on cylinder Z Sensor obere Endlage 1 Sensor Start Position 1 1. Schraube (1) am Sensor "obere Endlage" (3) lockern und Sensor so verschieben, dass die Oberkante des 1. -
Page 27: End Position Cushioning
Adjustments End Position Cushioning Note! The end position cushioning of the cylinder is set up to client specifications and does usually not need to be adjusted. The end position cushioning of the main cylinder reduces the impact energy when the applicator is operating at high speeds and/or mass. Adjust the end position cushioning so that the piston arrives the end position definitively but does not strike it to hard. A higher level of end position cushioning will reduce the lift speed. -
Page 28: Lift Speed Of Cylinder Y
One-way flow control valve on cylinder Y Fig. 29 Note! Only for type 4114 relevant. Adjust lift speed as necessary. To increase the move-out speed in Y-direction turn counterclockwise the screw (2) on valve (1) . To increase the move-in speed in Y-direction turn counterclockwise the screw (3) on valve (4) . -
Page 29: Labeling From Below - Changing The Spring At The Impact Sensor
Adjustments 7.11 Labeling from below - Changing the Spring at the Impact Sensor For fault free labeling in a sideways- or upward-motion it is necessary to change the spring of the impact sensor. The stronger spring prevents the unwanted triggering of the impact sensor due to the inertia of the cylinder and stamp assembly group. -
Page 30: Configuration
Configuration The applicator can be operated in different ways. While the original process stays the same, the operation mode can be chosen from within the printer setup. The most important setting is the selection between the operation modes "Stamp on" and "Blow on". Additionally the applicator has different application modes concerning the order of printing and applying within one labelling cycle Stamp on... -
Page 31: Configuration Parameters Of The Applicator
Configuration Configuration Parameters of the Applicator The configuration parameters of the applicator can be found in the menu Setup > Machine param. Parameter Meaning Default Configuration parameters of the applicator Applicator > Mode of Setting the operation mode Stamp on, Roll on, Blow on Stamp oper. > Mode of Setting the application mode Print-Apply/Apply-Print Print- appl. Apply Print-Apply: An external start signal begins the printing of a label followed by the application of that label. -
Page 32: Setting The Peel Position
Configuration Setting the Peel Position To optimize the transfer of the labels from the printer to the pad there two different parameters are available for adjusting the peel position. Attention! First adjust the parameter "Peel Position" in the printer configuration. Following adjust the additional peel-off offset in the software. It is very important to follow that procedure for a certain start after label loading and for the re-start after error treatment. -
Page 33: Operation
Operation Test Mode without a Print Job Warning! The pad will be moved to the starting position immediately! Danger of injury to hands and fingers by the moving pad! Do not reach into the zone of the moving pad and keep long hair, loose clothes, and jewelry away. Fig. 34 Test mode using the enter button Note! ... -
Page 34: Spare Parts
14.1 5964310.001 Clamping Element 5902021.001 Screw DIN7991-M3x6 14.2 5964328.001 Clamping Element 5903525.001 E-Ring DIN6799-4 5964062.001 Binder 10.1 5964036.001 Base Plate 5966530.001 Eccentric 10.2 5964185.001 Mounting Plate 5966529.001 Hinges Notes 200H 300H 400H 4114 4116 Fig. 35 Retainer assembly - spare parts... -
Page 35: Pneumatics Retainer Assembly
Spare Parts 10.2 Pneumatics Retainer Assembly Part No. Description Note Serial No. Part No. Description Note Serial No. from from 5902489.001 Screw DIN7984-M4x8 27.1 5966651.001 Valve Block 5902863.001 Screw DIN7984 M4x25 27.2 5966655.001 Valve Block 5905285.001 Push-in L-Connector 5906021.001 Valve FESTO 153276 QSLF-1/8-8-B 5906022.001... -
Page 36: Electronics Retainer Assembly
Sensor 54.3 5964500.001 Sensor End Position Cyl.Y 5751 47.2 5964594.001 Sensor 54.3 5971194.001 Sensor End Position Cyl.Y 5752 47.3 5964595.001 Sensor 5906943.001 Sealing Ring Notes 200H 300H 400H 4114 4116 Tube Cable Fig. 37 Electronics retainer assembly - spare parts... -
Page 37: Guiding And Cylinder Assembly Y
Push-in Y-Fitting 5902838.001 Screw DIN7984-M3x6 5964302.001 Plate 5903505.001 E-Ring DIN6799-5 67.1: Labeling from above and horizontally Notes 67.2: Labeling from below 200H 300H 400H 4114 4116 55, 64 : * Option Tube Cable Fig. 38 Cylinder assembly Y - spare parts... -
Page 38: Cylinder Assembly Z
Bracket 78.4 5964396.001 Bracket 78.5 5964398.001 Bracket 78.6 5964402.001 Bracket Notes 79.1 5964306.001 Guide Rail 200H 79.2 5964307.001 Guide Rail 300H 79.3 5964308.001 Guide Rail 400H 5964443.001 Bolt 4114 4116 Tube Cable Fig. 39 Cylinder assembly Z - spare parts... -
Page 39: Drawings
Drawings 11.1 Block Diagram Controller Applicator Control CON 1 CON 1 SUB-D 9 Interface to the printer Applicator Interfaces Sensor Start Position- Sensor Start Position Cylinder Cylinder Z Sensor End Position Sensor End Position Cylinder Y Cylinder Z CON 2 CON 1 Valve Valve... -
Page 40: Pneumatic Drawing Type 4114
Drawings 11.2 Pneumatic Drawing Type 4114 Fig. 41 Pneumatic drawing type 4114... -
Page 41: Pneumatic Drawing Type 4116
Drawings 11.3 Pneumatic Drawing Type 4116 Fig. 42 Pneumatic drawing type 4116... -
Page 42: Label Position Type 4114 L
Drawings 11.4 Label Position Type 4114L/4116L Fig. 43 Label position 4414L/4116L... -
Page 43: Label Position Type 4114 R
Drawings 11.5 Label Position Type 4114R/4116R Fig. 44 Label position 4114R/4116R... -
Page 44: Index
Index Blow Mode ........24 Pad ..........18, 20 Blow on ..........30 Parameter .........31 Blow Tube .........18 Peel-off Mode ........32 Peel-off offset ........33 Peel position ........33 Cleaning ...........10 Peel Position........32 Compressed Air ........19 Pressure reduction ......27 Controller ..........39 Pressure reduction valve ....27 Control System ........8 Printer ..........12 Cover ..........16...