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Summary of Contents for CAB HERMES Q
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Page 1: Hermes Q And Stroke Applicator Hq 4114 / Hq 4116
Operator's Manual Print and Label System power reduced HERMES Q STROKE APPLICATOR HQ 4114 / HQ 4116 MADE IN GERMANY... - Page 2 9004178 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
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Page 3: Table Of Contents
Table of Contents HERMES Q and Stroke Applicator HQ 4114 / HQ 4116 ................... 1 System ..............................6 System specifics ............................6 Security ..............................6 Scope of delivery ............................6 Deviations on the applicator ........................7 Pneumatic drawing HQ 4114 ........................8 Pneumatic drawing HQ 4116 ........................ - Page 4 Table of Contents HERMES Q ............................... 29 Introduction ............................30 Intended Use ............................30 Safety Instructions ..........................30 Safety Marking ............................31 Environment ............................31 Installation ............................32 Device Overview ............................ 32 Unpacking and Setting-up the Printer ....................35 Connecting the Device ........................... 36 9.3.1...
- Page 5 Table of Contents Mounting Platform ............................56 Mounting Platform ..........................56 Stand 1601................................ 57 Introduction ............................58 18.1 Intended Use ............................58 18.2 Safety Instruction ........................... 58 18.3 Technical Data ............................58 18.4 Overview ..............................59 18.5 Printer holder ............................59 Mounting ...............................
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Page 6: System
System System specifics The labeling system consists of a standard HERMES Q-series label printer, a modified stroke applicator 4114 pressure-reduced and an assembly platform. Attention! First fully assemble the system consisting of label printer, applicator and assembly platform and establish all compressed air connections within the system. Only then should the compressed air supply be estab- lished and switched on. -
Page 7: Deviations On The Applicator
System Deviations on the applicator The modifications to the pressure-reduced applicator concern the force of the cylinder (diameter 12mm) and the limitation of the working pressure to a maximum of 4.8 bar. 5907526.001 Safety Valve additional 5905130.001 Sealing Ring O-1/4-200 additional 5971731.001 Mount Safety Valve... -
Page 8: Pneumatic Drawing Hq 4114
System Pneumatic drawing HQ 4114... -
Page 9: Pneumatic Drawing Hq 4116
System Pneumatic drawing HQ 4116... - Page 11 Assembly Instructions Stroke Applicator HQ 4114 / 4116...
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Page 12: Introduction
• The device is designed to use on a cab printer of the HERMES Q series. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use;... -
Page 13: Safety Marking
Introduction Safety Marking Warning of damage by moving parts! Cylinder is under pressure, even if it is switched off. Possible residual energy! Danger of crushing hand and/or fingers by the moving pad! Attention! Never remove or cover safety markings! Replace them in case of damage! Fig. -
Page 14: Product Description
Product Description Important Features • The supporting air and the vacuum as well as the speed of the cylinder are adjustable. That way the applicator can be adapted to different label materials and sizes. • To avoid contamination within the vacuum channels they are cleaned by an air pressure impulse at the end of each application. -
Page 15: Overview
Product Description Overview Fig. 3 Device overview - front view 1 Cover 6 Knurled screw for attaching the applicator to the 2 Compressed air connector printer 3 Shutoff valve 7 Hinges 4 Pad (customized) 8 SUB-D 15 Interface to the printer 5 Blow tube for supporting air... -
Page 16: Contents Of Delivery
Product Description Contents of Delivery 1 Applicator 2 Screws (part of the pad) 3 Pad (as ordered) 4 Blow tube (as ordered) 5 Documentation Fig. 4 Contents of delivery Note! Please keep the original packaging in case the applicator must be returned. Attention! The device and printing materials will be damaged by moisture and wetness. -
Page 17: Mounting
Mounting Fig. 5 Mounting applicator on printer Attention! Initiation, adjustments and changing of parts is only for qualified service personal only. Service Manual Mount the applicator 1. Hang the applicator with the female part of hinges (1) at the printer mounted hinges parts (2). 2. -
Page 18: Mounting And Dismounting The Cover
Mounting Mounting and Dismounting the Cover To initiate the applicator or for adjustments it is necessary to dismount the cover (2). After these works are finished remount the cover. Warning! X Do not operate the applicator without cover (2). X Only dismount the cover when servicing the applicator. Dismount 1. -
Page 19: Mounting The Blow Tube
Mounting Mounting the Blow Tube Fig. 8 Mounting the blow tube It is possible to rotate the blow tube to optimize the direction of the support air for the take over procedure of the label from printer to applicator. 1. Loosen screw (1). 2. -
Page 20: Adjusting The Pad
Mounting Adjusting the Pad For the perfect application of labels it is necessary that the pad is placed precisely above the dispensed label. Aligning the pad parallel to the dispensing plate The edge of the pad should be positioned parallel to the dispensing plate of the printer in order to position the label exactly on the pad. -
Page 21: Moving The Pad In Y-Direction
Mounting 4.5.1 Moving the Pad in Y-Direction 1 mm Fig. 11 Displacement in the Y direction Displacement in the Y direction (printing direction) 1. Switch off the compressed air and pull the tube out of the throttle valve (5). The cylinder extends by spring force and is in the label transfer position. -
Page 22: Moving The Pad In Z-Direction
Mounting 4.5.2 Moving the Pad in Z-Direction Fig. 12 Displacement in the Z direction 1. Switch off the compressed air and pull the tube out of the throttle valve (4). The cylinder extends by spring force and is in the label transfer position. 1. -
Page 23: Moving The Pad In X-Direction
Mounting 4.5.3 Moving the Pad in X-Direction Fig. 13 Displacement in the Y direction Displacement in the X direction (Side) 1. Loosen screw (3) on the binder (5). 2. Move cylinder assembly with the pad along the crossbeam (4) so that the dispensed label is aligned centrally to the pad. -
Page 24: Operation
Operation Standard Operation X Check all external connections. X Load the material. Ensure that the locking system is locked "Operator's Manual" of the printer. X Open the shutoff valve. Attention! X Ensure that the pad is not covered by a label when switching on the printer-applicator system. Otherwise the vacuum sensor may be calibrated incorrectly. -
Page 25: Configuration
Configuration Note! The settings in the printer configuration are basic settings for the specific printer-applicator combination. If the applicator or printer is changed, a new setting is required. Adaptation to the respective print job must be carried out primarily via the software. Additional offset values are available here. -
Page 26: Special Jscript Commands
Configuration Parameter Meaning Default Vacuum control Setting the label transfer check from printer to pad and from pad to product by the vacuum sensor Hand-over mode Passive - The pad waits in front of the dispense edge for the label. Passive Active - The pad moves to the dispense edge and takes the label. -
Page 27: Error Messages
Error Messages Error Messages of the Printer For detailed information about printer errors (e.g. 'Paper out', 'Ribbon out', etc.) Check the operator's manual of the printer. Error treatment: X Clearing the error results. X Press the to synchronize the label feed, remove the left over labels manually. To quit the error state press Repeat . - Page 28 Error Messages Error treatment: X Clear the error state. X In order to clear the error state press continue, repeat or cancel. Continue with the next label in the printing queue. Repeat repeat the print of the label causing the error. Only applicable with error Vac.
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Page 29: Hermes Q
Assembly Instructions Label Printer HERMES Q... -
Page 30: Introduction
The printer is designed for the integration into a production line. It is intended exclusively for printing suitable materials and for coupling a cab or non-cab applicator which transfers labels from the printer to a product. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use;... -
Page 31: Safety Marking
Introduction Safety Marking Figure 15 Safety marking Danger spot ! • Risk of burning on the hot printhead assembly (1). X Do not touch the printhead during operation, and allow to cool down before changing material and before disassembly. • Entanglement hazard by turning roller (2). -
Page 32: Installation
Installation Device Overview 1 Cover (Option) 2 Hinges for cab-applicators 3 Control panel 4 Interface for cab-applicators 5 Ribbon take-up hub 6 Ribbon supply hub 7 Print mechanism 8 Roll retainer 9 Pivot arm with guide roller 10 Internal rewinder... - Page 33 Installation 13 Head locking system 14 Printhead retainer 15 Printhead 16 Peel-off edge 17 Print roller 18 Label sensor 19 Allen key 20 Printhead locking lever Figure 18 Print mechanism 21 Touchscreen display 22 LED Power ON 23 USB host interface for USB memory stick or service key Figure 19 Control panel...
- Page 34 Installation 24 Power switch 25 Power connection jack 26 Slot for SD card 27 2 USB host interfaces for service key, USB memory stick, keyboard, barcode scanner, WiFi adapter, external control panel or warning light 28 USB Hi-speed device interface 29 Ethernet 10/100 Base-T 30 Serial RS-232 C interface 31 I/O interface...
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Page 35: Unpacking And Setting-Up The Printer
Installation Unpacking and Setting-up the Printer X Lift the printer out of the box. X Check printer for damage which may have occurred during transport. X Remove foam transportation safeguards near the printhead. X Check delivery for completeness. Contents of delivery: •... -
Page 36: Connecting The Device
Installation Connecting the Device 9.3.1 Connecting to the Power Supply The printer is equipped with a wide area power unit. The device can be operated with a supply voltage of 230 V~/50 Hz or 115 V~/60 Hz without adjustment. 1. Check that the device is switched off. 2. -
Page 37: Touchscreen Display
Touchscreen Display The user can control the operation of the printer with the touchscreen display, for example: • Issuing, interrupting, continuing and canceling print jobs, • Starting labelling cycles when operating the printer with applicator, • Setting printing parameters, e.g. heat level of the printhead, print speed, interface configuration, language and time of day (... - Page 38 Touchscreen Display In the headline several information are displayed as widgets depending on the configuration: Figure 22 Widgets in the start screen Displays the current data transfer in the form of a falling drop. The Save data stream function is active Configuration manual All received data are stored in a .lbl file.
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Page 39: Navigation In The Menu
Touchscreen Display 10.2 Navigation in the Menu Start level Selection level Parameter/function level Figure 23 Menu levels X To open the menu select on the start screen. X Select a theme in the selection level. Several themes have substructures again with selection levels. To return from the current level to the upper one select . -
Page 40: Loading Material
Loading Material Note! For adjustments and simple installation work, use the accompanying Allen key located in the upper section of the print unit. No other tools are required for the work described here. 11.1 Loading Labels 11.1.1 Positioning the Media Roll on the Roll Retainer Figure 25 Loading label roll 1. -
Page 41: Inserting The Labels Into The Print Mechanism
Loading Material 11.1.2 Inserting the Labels into the Print Mechanism Figure 26 Inserting the labels into the print mechanism Figure 27 Label feed path 1. Turn lever (4) counterclockwise to lift the printhead (2). 2. Supply a longer label strip of approx. 100 cm. 3. -
Page 42: Guiding The Liner To The Internal Rewinder
Loading Material 11.1.4 Guiding the Liner to the Internal Rewinder Figure 29 Guiding the liner to the internal rewinder 1. Turn the lever (7) clockwise to lift the locking system (6) from the transport roller (5). 2. Hold the rewinder (1) firmly and turn the knob (4) clockwise until it stops. 3. -
Page 43: Setting The Head Locking System
Loading Material 11.2 Setting the Head Locking System The printhead is pushed on via two plungers. The location of the outer plunger (2) must be set to the width of the label medium used so as to • achieve even print quality across the entire label width •... -
Page 44: Loading Transfer Ribbon
Loading Material 11.4 Loading Transfer Ribbon Note! With direct thermal printing, do not load a transfer ribbon; if one has already been loaded, remove it. Figure 32 Loading transfer ribbon Figure 33 Transfer ribbon feed path 1. Clean printhead before loading the transfer ribbon ( 13.3 on page 47). 2. -
Page 45: Setting The Feed Path Of The Transfer Ribbon
Loading Material 11.5 Setting the Feed Path of the Transfer Ribbon Transfer ribbon wrinkling can lead to print image errors. Transfer ribbon deflection can be adjusted so as to prevent wrinkles. Note! A maladjustment of the head locking system may also cause ribbon wrinkling X Check first the setting of the head locking system (... -
Page 46: Printing Operation
The print of a label must be started by the external START or REPRINT signal ( Configuration Manual). When operating the printer without cab applicator the removal of the label must be confirmed by the LBLREM signal ( Configuration Manual). -
Page 47: Cleaning
Cleaning 13.1 Cleaning Information Danger! Risk of death via electric shock! X Disconnect the printer from the power supply before performing any maintenance work. The label printer requires very little maintenance. It is important to clean the thermal printhead regularly. This guarantees a consistently good printed image and plays a major part in preventing premature wear of the printhead. -
Page 48: Fault Correction
Fault Correction 14.1 Error Display The appearance of an error will be shown on the display: Figure 35 Error display The error correction depends on the error type 14.2 on page 48. The display offers the following possibilities to continue after an error occurred: Repeat The print job will be continued after clearing the error cause. - Page 49 Fault Correction Error message Cause Remedy Out of ribbon Out of transfer ribbon Insert new transfer ribbon. Transfer ribbon melted during printing Cancel current print job. Change the heat level via software. Clean the printhead 13.3 on page 47 Load transfer ribbon.
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Page 50: Problem Solution
Fault Correction 14.3 Problem Solution Problem Cause Remedy Transfer ribbon creases Transfer ribbon deflection not adjusted Adjust the transfer ribbon deflection. 11.5 on page 45 Head locking system not adjusted Adjust the head locking system. 11.2 on page 43 Transfer ribbon too wide Use a transfer ribbon slightly wider than the width of label. -
Page 51: Labels
Labels 15.1 Label Dimensions Figure 36 Label dimensions Dim. Designation Dim. in mm HERMES Q2 HERMES Q4 HERMES Q4.3 HERMES Q6.3 Label width 4 - 58 20 - 114 46 - 174 Label height 3 - 200 4 - 320 6 - 320 Label distance >... -
Page 52: Device Dimensions
Labels 15.2 Device Dimensions Gap sensor & Reflective sensor Printhead Peel-off edge Figure 37 Device dimensions Dim. Designation Dim. in mm HERMES Q2 HERMES Q4 HERMES Q4.3 HERMES Q6.3 Distance printhead - peel-off edge Distance 1st heating point - material edge without ribbon saver 203 dpi 300 dpi... -
Page 53: Reflex Mark Dimensions
Labels 15.3 Reflex Mark Dimensions virtual label front edge reflex mark Figure 38 Reflex mark dimensions Dim. Designation Dim. in mm HERMES Q2 HERMES Q4 / Q4.3 / Q6.3 Label distance > 2 Width of reflex mark > 5 Height of reflex mark 3 - 10 Distance mark - material edge 2 - 26... -
Page 54: Cut-Out Mark Dimensions
Labels 15.4 Cut-out Mark Dimensions for marginal cut-out marks minimum liner thickness 0,06 mm Figure 39 Cut-out mark dimensions Dim. Designation Dim. in mm HERMES Q2 HERMES Q4 / Q4.3 / Q6.3 Label distance > 2 Width of cut-out mark >... -
Page 55: Assembly Dimensions
Assembly Dimensions Figure 41 Assembly dimensions HERMES Q-2 Figure 42 Assembly dimensions HERMES Q-3... -
Page 56: Mounting Platform
Mounting Platform Mounting Platform Figure 43 Printer mounting on platform X Place the label printer (1) with the chassis on the adapter plate (2) of the mounting platform (3) so that the guide pins (5) in the adapter plate (2) insert into the corresponding recesses (6) in the bottom of the printer chassis. X Attach the printer (1) to the mounting platform (3) with the screws (4). -
Page 57: Stand 1601
Operator’s Manual Floor Stand STAND 1601... -
Page 58: Introduction
• The device is designed for mounting and positioning of cab label printer of the HERMES Q series. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone. -
Page 59: Overview
Introduction 18.4 Overview Figure 1 Device overview Adjustable feet (4x) Assembly node Stopper Locking screws for height adjustment (4x) Screw points for variable lifting axis position a, b, c and 2 fastening screws Lifting axis Chassis 18.5 Printer holder Cross clamp, Flange clamp, Mounting bracket, enables rotation in 90 degree steps... -
Page 60: Mounting
Mounting 19.1 Preparing to install the printer 19.1.1 Adjustment of the leveling feet Secure the stand with all four adjustable feet before assembly and adjustment work. X Loosen lock nut (1a) (with open-ended spanner SW 24 mm). X Turn the adjustable feet into position. X Secure the adjustable feet by tightening the lock nuts (1a). -
Page 61: Overview
Mounting 19.2 Overview Note! The tripod can be assembled and roughly adjusted without a printer. Fine adjustment is possible with the built-in printer. 19.3 Variants of printer installation Because of the large number of installation variants, the setting and correct installation position of the individual elements must be ensured. -
Page 62: Displacement Of The Lifting Axis
Mounting 19.5 Displacement of the lifting axis Stand area of the 3a 3b 3c chassis Figure 7 Move the lifting axis Mount the elements of the stand so that the position of the printer to be mounted is above the base of the chassis X Separate the lifting axis (2) from the chassis by loosening the two screws (3a, 3b or 3c). -
Page 63: Stand 1602
Operator's Manual Floor Stand STAND 1602... -
Page 64: Introduction
• The device is designed for mounting and positioning of cab label printer of the HERMES Q Series. The manufac- turer/supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone. -
Page 65: Product Description
The floor stand is able for right and left printing and labeling systems. • • Frequent adjustment of the labelling position in height and depth. Due to the rack regulation system the HERMES Q can be positioned in X-and Y-axis to the labelling product via hand wheels. •... -
Page 66: Overview
Product Description 21.3 Overview Figure 45 Overview 1 Axle Z-direction 5 Flanged joint for printer mounting 2 Crank handle to change in Z-direction 6 Axle Y-direction 3 Joint to change the printer position 7 Adapter plate 4 Hand wheel to change in Y-direction 8 Setting feet (variable) -
Page 67: Contents Of Delivery
Product Description 21.4 Contents of Delivery 1 Floor stand 2 Bracket 3 Screws M6x14 (2x) 4 Centering Screws (2x) 5 Screws M10x50 (2x) 6 Adapter plate Figure 46 Contents of Delivery Notice! Please keep the original packaging in case the applicator must be returned. -
Page 68: Mounting
Mounting 22.1 Positional Variants Warning! In case of loosening the Flanged joint, secure the printer with help of a second person. 1 2 3 Figure 47 Positional variants of printer direction To print and apply the labels in the perfect direction to the product line is it possible to mount the printer and appli- cator in a lot of positional variants. -
Page 69: Mounting Of The Bracket
Mounting 22.3 Mounting of the Bracket The Bracket is a mounting element to install a label printer on a floor stand, to integrate it in a production line. Figure 49 Mounting the bracket 1. Loosen screws (4) and remove slot nut (2) from flanged joint (3). 2. -
Page 70: Adjusting In Z- And Y- Direction
Adjusting in Z- and Y- direction Figure 50 Adjusting in Z- and Y- direction stopper Figure 51 Adjusting in Z- and Y- direction Warning! Turn the joint on the Y-Axle only softly to the stopper. A to fast or to strong movement can damage the axle or the joint.
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