CAB 4214 Series Service Manual
Stroke-turn applicator
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- Assembly instructions manual (14 pages) ,
- Service manual (42 pages)
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Summary of Contents for CAB 4214 Series
- Page 1 Service Manual Stroke-Turn 4214 Applicator Made in Germany...
- Page 2 Edition: 08/2017 - Part.-No. 9009200 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
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Page 3: Table Of Contents
Table of Contents Introduction ............................5 Instructions ............................... 5 Intended Use ............................5 Safety Instructions ............................ 5 Safety Marking ............................6 Environment ............................. 6 Product Description ..........................7 Important Features ........................... 7 Technical Data ............................7 Overview Without Cover .......................... 8 Contents of Delivery .......................... - Page 4 Table of Contents Operation .............................. 35 Test Mode without a Print Job ........................ 35 Test Mode with Print Job ........................35 Spare Parts ............................36 10.1 Retainer Assembly ..........................36 10.2 Pneumatics Retainer Assembly ......................37 10.3 Electronics Retainer Assembly ....................... 38 10.4 Cylinder Assembly R ..........................
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Page 5: Introduction
• The device applicator mounted on a cab printer of the Hermes+ series is intended exclusively for applying suitable materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded as improper use. -
Page 6: Safety Marking
Introduction • Before mounting the delivered components disconnect the printer from the power supply and close the shutoff valve of the applicator. • Only connect the device to other devices which have a protective low voltage. • Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting. •... -
Page 7: Product Description
Product Description Important Features • The supporting air and the vacuum as well as the speed of the cylinder are adjustable. That way the applicator can be adapted to different label materials and sizes. • To avoid contamination within the vacuum channels they are cleaned by air pressure impulse at the end of each application. -
Page 8: Overview Without Cover
Product Description Overview Without Cover Front View Throttle valves vacuum / support air Fig. 2 Device overview - Front view 1 Stopper for the operation mode "Blow on", transport lock 8 Setting screw for vertical adjustment cylinder 2 Throttle valve cylinder - move in Z-direction assembly 3 Knurled screw for attaching the applicator to the printer 9 Throttle valve... - Page 9 Product Description Rear view Valves and control system Fig. 3 Device overview - Rear view Fig. 4 Device overview - Control system 1 Stopper for the operation mode "Blow on"/ 21 Valve Cylinder Z transport lock 22 Valve Cylinder R Throttle valve cylinder - move in Z-direction 23 Valve Blow air Throttle valve...
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Page 10: Contents Of Delivery
Product Description Contents of Delivery • Applicator (1) • Blow tube - as ordered (2) • Pad - as ordered (3) • Screws as part of the pad (4) • Documentation Fig. 5 Contents of delivery Note! Please keep the original packaging in case the applicator must be returned. Attention! The device and printing materials will be damaged by moisture and wetness. -
Page 11: Operation
Operation Standard Operation Check all external connections. Load the material. Open the shutoff valve. Attention! Ensure that the pad is not covered by a label when switching on the printer-applicator system. Otherwise the vacuum sensor may be calibrated incorrectly. ... - Page 12 Operation Fig. 7 Mounting the applicator to the printer Attention! Disconnect the printer from the power supply before mounting the applicator! Ensure a stable positioning of the printer! Connect the compressed air only after mounting the applicator to the printer! To clean the applicator and printer it is sometimes necessary to turn away or even dismount the applicator from the printer.
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Page 13: Movement Of The Pad
Operation Movement of the Pad The applicator 4214 has different takeover modes. The position of the pad is also adjustable. The base position of the pad will be described in „7.1 Pad Adjustments“. The kind of takeover mode is dependant on the label size and material. -
Page 14: Error Messages
Error Messages Error Messages of the Printer For detailed information about printer errors (e.g. 'Paper out', 'Ribbon out', etc.) Check the operator's manual of the printer. Error treatment: Clearing the error results. Press the feed key to synchronize the label feed, remove the left over labels manually. ... -
Page 15: Licences
+A11:2009+A12:2011+A1:2010+A2:2013 Person authorised to compile the technical file: Erwin Fascher Am Unterwege 18/20 99610 Sömmerda Signed for, and on behalf of the Manufacturer: Sömmerda, 19.06.2017 cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH Erwin Fascher 99610 Sömmerda Managing Director The product must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive on machinery. -
Page 16: Eu Declaration Of Conformity
Directive 2011/65/EU on the restriction of the use of certain • EN 50581:2012 hazardous substances in electrical and electronic equipment Signed for, and on behalf of the Manufacturer: Sömmerda, 19.06.2017 cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH Erwin Fascher 99610 Sömmerda Managing Director... -
Page 17: Installation
Installation Factory default Settings Note! The applicators default factory settings guarantee reliable operation within the same configuration. Tools Screwdriver with parallel blade • To adjust the throttle valves and product sensor Hexagon key L-wrench • To adjust the sensors (in contents of delivery) • For matched norm parts (in contents of delivery) •... -
Page 18: Mounting The Applicator
Installation Mounting the Applicator Attention! Disconnect the printer from the power supply before mounting the applicator! Ensure the printer is standing in a stable position! Connect the compressed air only after mounting the applicator to the printer! 1. -
Page 19: Mounting The Pad
Installation Mounting the Pad 1. Move the pad (6) with the cut-outs (8) along the guiding rail (5) to the bottom side of the pad holder (3). 2. Fix the pad with the screws (7) to the pad holder (3). 3. -
Page 20: Connecting The Compressed Air
4. Switch on the printer via the power switch. It is possible to use an air pressure regulation unit. cab offers two versions of air pressure regulators. • Air pressure regulation unit with included magnetic valve (3) Controlling via printer ... -
Page 21: Adjustments
Adjustments Pad Adjustments For optimal functionality it is necessary to place the pad exactly over the label for the takeover procedure. Moving the Pad in X-, Y- and Z-Directions 1 mm Fig. 15 Moving the pad assembly Adjustment in the X-direction - Sideways Adjustment 1. -
Page 22: Vacuum Adjustments
Adjustments Vacuum Adjustments The label will be held on the pad by a vacuum. The vacuum needs to be set up in such a way that the label covers all the suction holes and is not hindered before it reaches its intended position on the pad. The default Value of the Vacuum is -0.6 bar. -
Page 23: Adjusting The Blow Tube (Supporting Air)
Adjustments Adjusting the Blow Tube (Supporting Air) The blow tube must be adjusted in such a way that the label takeover is unhindered by turbulence and the supporting air blows the label evenly against the pad. The default factory value is 2 bar. Note! When changing the label size (2", 4"... - Page 24 Adjustments Fig. 20 Throttle valve "support air" The strength of the supporting air can be varied via the provided throttle valve (1). To increase the strength of the supporting air turn the throttle valve (1) counterclockwise. Measuring Point Support Air (MP S) Use a manometer with a measuring range of -7 to 7 bar to measure the pressure.
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Page 25: Adjustment Of The Stopper For Blow Mode
Adjustments Adjustment of the Stopper for Blow Mode Note! For operation mode "Blow on" only! The operation mode "Blow on" allows labelling without contact. The pad does not press on the product. The label will be blown from the pad onto the product over a distance of up to 10 mm. -
Page 26: Lift Speed Of Cylinder Z
Adjustments Lift Speed of Cylinder Z Fig. 23 Throttle valves on the cylinder Z The speed of the pad movement can be regulated by two throttle valves (1, 3). Adjust the pad movement speed as necessary. To increase the downward speed turn screw (4) at the lower valve (3) counterclockwise. ... -
Page 27: Sensors On Cylinder Z
Justagen Adjustments Einstellung der Sensoren am Zylinder Z Sensors on Cylinder Z 10 mm Bild 31 Sensoren am Zylinder Z Fig. 24 Sensors on cylinder Z Sensor obere Endlage 1 Sensor 1 Start Position 1. Schraube (1) am Sensor "obere Endlage" (3) lockern und Sensor so verschieben, dass die Oberkante des 1. -
Page 28: End Position Cushioning
Adjustments End Position Cushioning Note! The end position cushioning of the cylinder is set up to client specifications and does usually not need to be adjusted. The end position cushioning of the main cylinder reduces the impact energy when the applicator is operating at high speeds and/or masses. Adjust the end position cushioning so that the piston arrives the end position definitively but does not strike it to hard. A higher level of end position cushioning will reduce the lift speed. -
Page 29: Lift Speed Of Cylinder R
Adjustments Lift Speed of Cylinder R swing in swing out One-way flow control valve of cylinder R Fig. 30 Adjust speed as necessary. To increase the outward movement speed of cylinder R in the direction of the labeling position turn the screw (1) of valve (2) counterclockwise. ... -
Page 30: Settings Of The Rotation Angle Of The Cylinder R
Adjustments 7.11 Settings of the Rotation Angle of the Cylinder R To change the rotation angle from 90° to 180° and vice versa it is necessary to change the position of the sensor "End Position" and the stopper of cylinder R. Rotation Angle 90°... -
Page 31: Labeling From Below - Changing The Spring Of The Impact Sensor
Adjustments 7.12 Labeling from Below - Changing the Spring of the Impact Sensor For fault free labeling in a side- or upward-motion it is necessary to change the spring of the impact sensor. The stronger spring prevents the unwanted triggering of the impact sensor due to the inertia of the cylinder and stamp assembly group. -
Page 32: Configuration
Configuration The applicator can be operated in different ways. While the original process stays the same, the operation mode can be chosen from the printer setup. The most important setting is the selection between the operation modes "Stamp on" and "Blow on". Additionally the applicator has different application modes concerning the order of printing and applying within one labelling cycle. -
Page 33: Configuration Parameters Of The Applicator
Configuration Configuration Parameters of the Applicator The configuration parameters of the applicator can be found in the menu Setup > Machine param. Parameter Meaning Default Configuration parameters of the applicator Applicator > Mode of Setting the operation mode Stamp on, Roll on, Blow on Stamp oper. > Mode of Setting the application mode Print-Apply / Apply-Print Print- appl. -
Page 34: Setting The Peel Position
Configuration Setting the Peel Position To optimize the transfer of the labels from the printer to the pad there two different parameters are available for adjusting the peel position. Attention! First adjust the parameter "Peel Position" in the printer configuration. Following adjust the additional peel-off offset in the software. It is very important to follow that procedure for a certain start after label loading and for the re-start after error treatment. -
Page 35: Operation
Operation Test Mode without a Print Job Warning! The pad will be moved to the starting position immediately! Danger of injury to hands and fingers by the moving pad! Do not reach into the zone of the moving pad and keep long hair, loose clothes, and jewelry away. Fig. 36 Test mode with enter button Note! ... -
Page 36: Spare Parts
Spare Parts 10.1 Retainer Assembly Part-No. Description PU Note Serial No. Part-No. Description PU Note Serial No. from from 5964318.001 Adapter Profile 5902489.001 Screw DIN7984-M4x8 11.1 5970013.001 Adapter Profilel 5964129.001 Cover 11.2 5970014.001 Adapter Profile 5964260.001 Cover 11.3 5964367.001 Knurled Screw 5902167.001 Screw DIN912 M5x50 5965963.001 Set Screw 13.1 5964312.001 Crossbeam... -
Page 37: Pneumatics Retainer Assembly
Spare Parts 10.2 Pneumatics Retainer Assembly Part-No. Description PU Note Serial No. Part-No. Description PU Note Serial No. from from 5902489.001 Screw DIN7984-M4x8 27.1 5976156.001 Valve Block 5902863.001 Screw DIN7984 M4x25 27.2 5976157.001 Valve Block 5905285.001 Push-in L-Connector 5907428.001 Valve 153276 QSLF-1/8-8-B 5907429.001 Valve FESTO... -
Page 38: Electronics Retainer Assembly
Spare Parts 10.3 Electronics Retainer Assembly Part-No. Description PU Note Serial No. Part-No. Description PU Note Serial No. from from 5966463.001 Tube Ø 4 49.1 5966438.001 Sensor Middle Pos. Cyl.Z 5955586.001 Cable 49.2 5966443.001 Sensor Middle Pos. Cyl.Z 43.1 5964590.001 Cable 49.3 5966450.001 Sensor Middle Pos. -
Page 39: Cylinder Assembly R
Spare Parts 10.4 Cylinder Assembly R Part-No. Description PU Note Serial No. Part-No. Description PU Note Serial No. from from 5966466.001 Tube 2x Ø 4 64.2 5964387.001 Tamp Retainer 48.1 5964490.001 Sensor 5964311.001 Adapter Bolt 48.2 5966440.001 Sensor 66.1 5905069.001 Spring 48.3 5966447.001 Sensor 66.2... -
Page 40: Cylinder Assembly Z
Spare Parts 10.5 Cylinder Assembly Z Part-No. Description PU Note Serial No. Part-No. Description PU Note Serial No. from from 5966460.001 Tube Ø 4 84.1 5964306.001 Guide Rail 152584 PUN 4x0,75-SI 84.2 5964307.001 Guide Rail FESTO 43.1 5964590.001 Cable 84.3 5964308.001 Guide Rail 43.2 5964591.001 Cable... -
Page 41: Drawings
Drawings 11.1 Block Diagram EEPROM Applicator Control CON 1 CON 1 SUB-D 9 Interface To Printer Applicator Interfaces Sensor Start Position Sensor Start Position Cylinder R Cylinder Z Sensor End Position Sensor End Position Cylinder R Cylinder Z Sensor Middle Position Cylinder Z Sensor Middle Position Cylinder Z... -
Page 42: Pneumatic Drawing Type 4214
Drawings 11.2 Pneumatic Drawing Type 4214 Fig. 43 Pneumatics type 4214... -
Page 43: Labeling Position Type 4214 L
Drawings 11.3 Labeling Position Type 4214 L Fig. 44 Labeling position 4214L... -
Page 44: Label Position Type 4214 R
Drawings 11.4 Label Position Type 4214 R Fig. 45 Labeling position 4214R... -
Page 45: Index
Index Block diagram ........40 Sensor Start Position ......27 Blow on ..........31 Speed Cylinder Y ........29 Blow Tube Cylinder Z ........26 Mounting ........19 Stamp on ..........31 Standard ...........17 Compressed Air ........20 Stopper ..........28 Configuration ........32 Support Air ........23 Connect ..........20 Reading Points ......24 Cover ..........17 Cylinder Assembly Y Tamp Adjustments ......21...