Table Of Contents - ABB MegaFlex 1000 UL S1 Installation Manual

Hide thumbs Also See for MegaFlex 1000 UL S1:

User manual (86 pages)

Table of Contents

5/54

Table of content

1 Safety rules .................................................................................................................................................................... 6

1.1

Safety symbols and warnings ............................................................................................................................................... 8

1.2

Cyber security .......................................................................................................................................................................... 9

2 Layout ........................................................................................................................................................................... 10

2.1

Layout MegaFlex 1000 to 1600 ........................................................................................................................................... 10

3 Environment ................................................................................................................................................................. 12

3.1

Recycling instructions .......................................................................................................................................................... 12

4 Installation ................................................................................................................................................................... 13

4.1 Transport ............................................................................................................................................................................... 13

4.1.1

Dimensions and weights MegaFlex 1000 to 1600 ................................................................................................................ 14

4.2 Delivery ................................................................................................................................................................................... 15

4.3 Storage ................................................................................................................................................................................... 15

4.3.1

Storage of the UPS ...................................................................................................................................................................... 15

4.3.2

Storage of Battery ....................................................................................................................................................................... 15

4.4 Place of installation .............................................................................................................................................................. 16

4.4.1

UPS location .................................................................................................................................................................................. 16

4.4.2

Later commissioning .................................................................................................................................................................. 16

4.4.3

Altitude........................................................................................................................................................................................... 16

4.4.4

Positioning of the UPS................................................................................................................................................................ 16

4.4.5

Standing floor ................................................................................................................................................................................17

4.4.6

Battery location............................................................................................................................................................................ 19

4.5 Ventilation and cooling ........................................................................................................................................................20

4.6 Unpacking .............................................................................................................................................................................. 21

4.7 Inter cabinet connections .................................................................................................................................................... 23

4.7.1

Cabinets positioning and interconnection for electrical safety grounding ................................................................... 24

4.7.2

Bus bars interconnection ........................................................................................................................................................... 25

4.7.3

Control cables interconnection ................................................................................................................................................ 26

4.7.4

Lower closures with air inlet grids assembling .................................................................................................................... 27

4.8 Electrical wiring ..................................................................................................................................................................... 28

4.8.1

Utility input connection.............................................................................................................................................................. 28

4.8.2

Input/output over current protection and wire sizing ....................................................................................................... 29

4.8.3

Battery connection ...................................................................................................................................................................... 29

4.8.4

Input grounding systems ........................................................................................................................................................... 29

4.8.5

Data for Input/Output and Battery over current protection and wire sizing ................................................................ 30

4.8.6

Installation requirements .......................................................................................................................................................... 32

4.9 Wiring connection ................................................................................................................................................................. 33

4.9.1

MegaFlex 1000 to 1600 - Power connection with Common Input Utility ........................................................................ 35

4.9.2

MegaFlex 1000 to 1600 - Power connection with Dual Input Utility ................................................................................ 36

4.9.3

Use of MegaFlex 1000 to 1600 in eBoost™ Operation Mode ............................................................................................ 37

4.9.4

Use of MegaFlex 1000 to 1600 as Frequency Converter ..................................................................................................... 38

4.10 RPA Parallel System connection ..........................................................................................................................................39

4.10.1 Power wiring of Parallel Units ................................................................................................................................................... 39

4.10.2 Parallel Control Bus connection................................................................................................................................................ 40

4.10.3 Control Bus cable location ......................................................................................................................................................... 42

4.11 XA terminal Block ................................................................................................................................................................. 44

4.11.1 XA Terminal block - UVR Command Contact ......................................................................................................................... 44

4.11.2 XA Terminal block - Q1 Auxiliary Contact ............................................................................................................................... 44

4.11.3 XA Terminal block - 24 Vdc Power Supply .............................................................................................................................. 44

4.11.4 "EPO - Emergency Power OFF" command connection ........................................................................................................ 45

5 Connectivity interface ................................................................................................................................................ 47

5.1

Serial port J35µP - RS232 (Sub D, Female 9 pin) .............................................................................................................. 48

5.2 Customer interface board .................................................................................................................................................. 49

5.2.1

Connector J1 - RJ45 8P8C .......................................................................................................................................................... 50

5.2.2

X1 terminal block - Output signals on voltage-free contacts ............................................................................................ 50

5.2.3

X1 terminal block - Programmable input free contacts ...................................................................................................... 50

5.2.4

X2 terminal block - "EPO - Emergency Power Off" ............................................................................................................... 51

5.2.5

X1 terminal block - Gen Set Signaling (GEN ON) ................................................................................................................... 51

5.2.6

X1 terminal block - AUX External Maintenance Bypass ....................................................................................................... 52

5.2.7

X1 terminal block - eBoost control signal .............................................................................................................................. 52

6 Notes ............................................................................................................................................................................. 53

6.1 Notes Form ............................................................................................................................................................................ 53

MegaFlex 1000 to 1600

UPS Installation Guide / REV-A

Page