socomec ATyS Instruction Manual

socomec ATyS Instruction Manual

Remote transfer switching equipment
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INSTRUCTION MANUAL
EN
ATyS /
ATyS r
Remote Transfer Switching Equipment
www.socomec.com
To download, brochures,
catalogues and technical manuals.

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Summary of Contents for socomec ATyS

  • Page 1 INSTRUCTION MANUAL ATyS / ATyS r Remote Transfer Switching Equipment www.socomec.com To download, brochures, catalogues and technical manuals.
  • Page 2 The current instuction manual covers the following SOCOMEC products: - ATyS - Remotely operated transfer switching equipment. - ATyS r - Remotely operated transfer switching equipment. - Transfer swithing part of the ATyS A and ATyS C Automatic transfer switching equipment. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 3 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 4: Table Of Contents

    4.1. QUICK START ATYS R FRAME B3 TO B5 (125A TO 630A) .......10...
  • Page 5 13.4. METAL MOUNTING BRACKETS ..........49 14. ATYS FAMILY: ORDERING INFORMATION ....... . 50...
  • Page 6: General Safety Instructions

    - BS EN 60947-6-1 - BS EN 60947-3 - NBN EN 60947-6-1 The information provided in this instruction manual is subject to change without notice, remains for general information only and is non-contractual. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 7: Introduction

    • Anactive“productavailability”statusfeedback. • Ampleaccessoriestosuitspecificrequirements. • Compatibility with virtually any brand of ATS, AMF, Genset controller. (Typically an ATyS C25 / C55 / C65 ATS Controller and driven through volt free contacts) • Power supply continuity for most applications. Mains / Mains...
  • Page 8: The Atys Family Product Range

    SOCOMEChasbeenmanufacturingpowercontrolandsafetyproductssince1922.ThefirstgenerationSOCOMEC “motorisedchangeoverswitches”wereintroducedin1990andtodaytheATyS brand has become trusted by major players in the power industry worldwide. The ATySFamilyincludesacompleterangeofremotelyoperatedtransferswitchequipment(RTSE)aswellasautomaticfully integratedproductsandsolutions(ATSE).SelectingtherightATyS will depend on the application as well as the nature of installation in which the ATyS will be installed. Thisinstructionmanualincludesdetailsandinstructionsspecifictothe“ATyS r”RTSEonly.ForallotherATyS family of productspleaserefertothespecificinstructionmanualrelatedtothatproduct. (Availablefordownloadonwww.socomec.com)
  • Page 9: The Atys Range Key Features

    Selecting the right ATyS will depend on the application, the functionality required as well as the nature of the installation in which the ATyS will be installed. Below is an outline product selection chart listing the key features of each product to help to select the right ATyS for your needs.
  • Page 10: Quick Start

    4. QUICK START 4.1. Quick Start ATyS r Frame B3 to B5 (125A to 630A) Installation and Commissioning STEP 6A Control by an external order (AUTO) 549603D STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6B QUICK START 125 A - 630 A...
  • Page 11 1.30 1.30 1.67 42,5 1.48 37,5 1.67 42,5 1.48 37,5 Non contractual document. CORPORATE HQ CONTACT: SOCOMEC SAS 1-4 RUE DE WESTHOUSE - 67235 BENFELD, FRANCE - WWW.SOCOMEC.COM Subject to change without notice. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 12: Quick Start Atys R Frame B6 To B8 (800A To 3200A)

    4.2. Quick Start ATyS r Frame B6 to B8 (800A to 3200A) Installation and Commissioning STEP 6A Control by an external order (AUTO) 549614D STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6B QUICK START 800 A - 3200 A...
  • Page 13 2.11 53,5 2.11 53,5 2.11 53,5 2.11 53,5 2.11 53,5 2.11 53,5 Non contractual document. CORPORATE HQ CONTACT: SOCOMEC SAS 1-4 RUE DE WESTHOUSE - 67235 BENFELD, FRANCE - WWW.SOCOMEC.COM Subject to change without notice. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 14: General Overview

    17. Facility for locking all controls in the zero position using a RONIS EL11AP Lock 18.  I nputcontactsx5:- Position order I-O-II Remote control enable Override controls and force to Off position 19. Sliders for Terminal Shields 20. FixingholesforterminalShields 21. Clip for emergency handle storage ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 15: Product Identification

    Terminal incoming and outgoing wiring details. 2. Product serial number, barcode and CE marking. 3. Switch1(Front)andSwitch2(back)identificationlabels 4. ATyS rproductcurrentratingandreferencenumberlabel 5. Auxiliarypowersupplycontactsidentificationlabel 6. Motor barcode and serial number 7. Emergency manual operation direction of rotation indication 8. Outputcontactsidentificationlabel 9. Inputcontactsidentificationlabel ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 16: Environmental

    • For higher altitude the Ka correction factors below apply Ka: Correction Factor 2000 m < A ≤ 3000 m 3000 m < A ≤ 4000 m 0.95 0.85 0.85 5.3.3. Storage Conditions 5.3.3.1. Temperature • From -40 to +70°C ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 17: Storage Duration Period

    5.3.3.2. Storage duration period • Maximumstorageuptoaperiodof12months • (Recommendation:Tobestoredindry,noncorrosiveandnonsalineatmosphericconditions) 5.3.3.3. Storage position ≤ 630 A: amaximumof3boxesmaybestockedvertically ≥ 800 A: amaximumof1boxmaybestockedvertically 5.3.4. Volume and shipping weights by reference ATyS Weight (kg) N° of Reference Volume (cm) Frame Size Rating Poles Number inc Packing...
  • Page 18: Ce Marking

    CISPR 11 Class B Radiated CISPR 11 Class B ESDcontact 61000-4-2 4KV(B) ESDair 61000-4-2 8KV(B) Electromagneticfield 61000-4-3 10V/m(A) RF Conducted 61000-4-6 10V(A) 2KV(B)power Burst 61000-4-4 1KV(B)control Surge Common 61000-4-5 2KV(B) Surge differential 61000-4-5 1KV(B) ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 19: Atys R Accessories Available

    2000 to 3200A. For Low level AC: please consult SOCOMEC. KEY LOCK AUTO / MANUAL SELECTOR SWITCH The ATyS rmodeselectorswitchisdeliveredwitha rotary handle as standard. This can be replaced with a key lock. Downloadkeylockassemblyinstructionsfordetails. Ref.9599 1007. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 20: Installation

    4. Terminal shrouds 5. Emergency removable handle 6. Flush mounting cutout dimensions for front door To consider the space required for manual operation and wiring. CAUTION (When using the ATyS r emergency handle: note 2). ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 21 160 A 200 A 250 A 315 A 400 A 500 A 630 A 286,5 286,5 286,5 42,5 37,5 42,5 37,5 39.5 39.5 39.5 39.5 39.5 39.5 133.5 133.5 133.5 133.5 133.5 133.5 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 22: Dimensions: Frame B6 & B7 (800A To 1600A)

    47.5 47.5 47.5 47.5 47.5 47.5 66.5 66.5 66.5 66.5 66.5 66.5 67.5 67.5 To consider the space required for manual operation and wiring. CAUTION (When using the ATyS r emergency handle: note 2). ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 23: Dimensions: Frame B8 (2000A To 3200A)

    8. Flush mounting cutout dimensions for front door 2000 A 3200 A 398,5 518,5 398,5 518,5 To consider the space required for manual operation and wiring. CAUTION (When using the ATyS r emergency handle: note 2). ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 24: Mounting Orientation

    Always install the product on a flat and rigid surface. 6.3. Assembly of customer mounted accessories Never handle any customer mounted accessories while there may be the DANGER risk of voltage being or becoming present. 6.3.1. Clip for emergency handle storage Maxtighteningtorque2,5Nm ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 25: Bridging Bar Installation

    M12: 45 N.m 6.3.3. Terminal shrouds Available from 125A to 630A Frame B3 to Frame B5: • Upstream, downstream, front or rear mounting. •  W henfittedwithbridgingbarsonly the front terminal shrouds are to be installed. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 26: Terminal Screens

    6.3.4. Terminal screens 125A to 630A 500A to 1600A 2000A to 3200A ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 27: Copper Bar Connection Kits (2000A To 3200A : Frame B8)

    10 HM12-656.8-3x 80 Nm 11 HM12-656.8-5x 10x 2639 1200 4109 0250 4109 0320 12 HM12-656.8-10x 20x 10x Note: Reference numbers and quantity given above and below are for one connection and per pole. Forafullsetmultiplythequantityindicatedbythenumberofpoles(3or4pole)andthenmultiplyby2(N°ofswitches) ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 28: Incoming Copper Bar Connection Kit Assembly

    26391200x2 3200A (MINIMUM CU BAR SECTION 3X100X10MM) VERSION 10 VERSION 11 VERSION 12 2900AMax Connection bar 2619 1200 included with 3200A V10 & V11 Kit : 26991201x2 26291200x1 41090320x1 Kit : 26291200x2 26391200x2 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 29: External Power Supply

    Power Transformer intended for 400VAC, Phase to Phase voltage applications that do not provide the availability of a neutral conductor. Transformer data: 400VAC – 230VAC: 200VA. 301 302 6.3.8.2. 12-24VDC Power Supply DCpowersupplyavailablein12Vdcaswellas24VdcintendedtoallowastandardATyS r(125-1600A)tobepoweredfrom anappropriateDCsupply.(Usuallythebatteryofthebackupgeneratorsource). ThisconverteristobepositionedascloseaspossibletotheDCpowersource. 301 302 301 302 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 30: Padlocking Key Interlocks

    Intended for pre breaking and signaling of positions I and II: Amaximumof2NO/NCadditionalauxiliarycontactscanbefittedforeachposition.(Customerassemblymaybe required.) 125 A to 630 A (Optional) 800 A to 1600 A (Optional) 2000 A to 3200 A (Standard) 91 (fast-on) Pos II Pos I Pos I Pos II WhenmountingoneauxiliarycontactonpositionIorII,usetheshortscrewsprovided. WhenmountingtwoauxiliarycontactsonpositionIorII,usethelongscrewsprovided. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 31: Connections

    7.1.2. Power connection terminals 125A TO 630A Refertosection“Productdimensions”,page20forpowerconnectionterminalsupto630A. 800A TO 1000A 1250A 1600A TO 3200A 16 x 11 ø 9 ø12.5 ø 15 15.75 28.5 15.75 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 32: Power Connection Cross-Section

    125A 160A 200A 250A 315A 400A 500A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A Minimum cables section 2x150 2x185 2x240 Cu(mm ),Ith Minimum bars section 2x30 2x40 2x50 2x63 2x80 2x100 3x100 2x100 3x100 Cu(mm ),Ith Maximumcablessection 2x300 2x300 2x300 4x185 4x185 6x185 Cu(mm MaximumbarswidthCu(mm) Noteforallratings:Takeintoaccounttheconnectioncablelengthsand/orothersenvironmentalspecificoperatingconditions. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 33: Control Circuits

    • PLC Controller • ATS controller CONTROL OUTPUTS Do not handle any control or power cables connected to the ATyS when voltage may be DANGER present. Verify that the Auxiliary power supply feeding terminals 301 and 302 are within the limits of CAUTION 208VAC ->...
  • Page 34: Atys R Input And Output Contacts

    Position I order if closed with 317 Maxcablelength Position 0 order if closed with 317 100m Common control terminal for 312 - 316 ATyS r(Specific VoltageSupply) Do not connect terminals 312 to 317 to any power supply. These order inputs are CAUTION powered through terminal 317 and external dry contacts ONLY.
  • Page 35: Atys R Operating Modes

    II is possible when the optional function is included in the ATyS r. (Refertoproductcatalogue) Depending on the state of the ATyS r the ATS automation may change the switch WARNING position as soon as the mode selector is switched to AUT. This is a normal operation.
  • Page 36: Manual Operation

    The ATyS rcanbepadlockedinthe0positionasstandardwhilstpadlockinginpositionsI,OorIIisavailableasafactory fittedoption. To padlock the ATyS rfirstensurethattheATyS rmodeselectorswitchisonManualthenensurethattheemergencymanual operationhandleisnotinsertedintothelocationhole.(Removeifinserted). Pullthepadlockingmechanismoutwardstorevealtheslotforinsertingupto3xdia.4-8mmpadlocks. Padlockthedevicewithapprovedqualitypadlocksofminimumdiameter4mmandmaximumdiameterof8mm.Amaximum of3x8mmpadlocksmaybepadlockedontotheATyS rtopadlockingmechanism. As standard, padlocking is only made possible in the “O position”, when in manual mode CAUTION and with the emergency handle not inserted. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 37: Electrical Operation

    • Pin314: Position II order if closed with 317. This contact is active with the ATyS rinAUTmodewithcontact312–317closedand313–317open.Impulseduration to activate and switch to position II is a minimum of 60ms. • Pin315: Position I order if closed with 317 This contact is active with the ATyS rinAUTmodewithcontact312–317closedand313–317open.Impulseduration...
  • Page 38: Technical Data

    0 (1st order received is held until no longer maintained). position II • If order I or II disappears, the device returns to zero position. maintened (With the power supply available). (Note :Excludespositionswitchingdelays) ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 39: Fixed Outputs - Dry Contacts

    (NormallyOpencontactswithpin13ascommon) 8.2.3.3. ATyS r Product available output (motorisation) Pin 63A – 64A (NormallyOpencontactthatisheldclosedwhenthemotorisationisavailable). Thiscontactgivesconstantfeedbackabouttheproduct’savailabilityandit’scapacitytotransferfromthemainsupplytothe alternative.ThefeedbackgivenisrelativetothemotorisationmoduleexcludingtheATScontrollerthatmaybemonitored separately. The ATyS rperformsaselfdiagnosticstestonthemotorisationmoduleatstartup,whenputfromManual->Autoandthen every 5 minutes. This test ensures that the ATyS risoperationalintermsofcontrolinputs.Shouldoneofthetestsfail,a secondtestisperformedtoreconfirmtheerrorstate.ShouldtheATyS rmotorisationmodulebecomeunavailable,contact 63A–64Aareopened,thepower/readyLED’sareswitchedoff,andthefaultLEDisactivated.ThefaultLEDwillremain activeforaslongassufficientpowerisavailableandthefaultconditionisnotreset.Thefaultisresetwhentheproductis switched from AUT -> Manual -> Auto mode. ATyS r(Motorisation)ProductAvailable/UnavailableWatchdogrelaywillopenforanyofthefollowingreasonsbelow:For addedsecurity,“ProductAvailability”isinformativeanddoesnotnecessarilyinhibitmotoroperation. ProductUnavailable+WarningLEDCondition:...
  • Page 40: Technical Data

    1.4s 1.1s I-0 or II-0 following an order - POT 0.54s 0.56s 0.56s 1.4s 1.4s 1.3s Operating transfer time I-II or II-I, following an order - OTT 0.94s 0.96s 0.96s 2.8s 2.8s 2.4s ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 41: Characteristics

    9. CHARACTERISTICS ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 42 (3) Interphase barriers must be installed on the products. (2) 3-pole device with 2 pole in series for the “+” an 1 pole for the “-”. (4) Values given at 690 VAC. 4-pole device with 2 poles in series by polarity. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 43 (3) Interphase barriers must be installed on the products. (2) 3-pole device with 2 pole in series for the “+” an 1 pole for the “-”. (4) Values given at 690 VAC. 4-pole device with 2 poles in series by polarity. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 44: Preventive Maintenance

    •  V erifytheselectedcontrollogicwiring(impulseorcontactor) notcorrespondtoexternal • Verify the connector connections. order I,O,II Thefault/manuelLEDisON •  T heFAULT/MANUALLEDisonwheninmanualmode(thisisnormal)and in AUT Mode when there is an internal fault in the ATyS r.Toresetafault condition switch the ATyS rfromAUTtoManuandbacktoAUT.Shouldthe faultLEDremainonyouwillneedtolocalizeandclearthefaultpriortoreset. •  T heFAULT/ManualLEDwillalsobeonwhencontact313isclosedwith 317.(ForcetheATyS rtooffposition).Thisisanormalcondition. •  S houldtheFaultLEDremainonabnormally,contactSOCOMEC.
  • Page 45: Accessories

    32x5 4109 4050 50x5 4109 3063 4109 4063 50x5 800…1000 50x6 4109 3080 800…1000 50x6 4109 4080 4109 3120 1250 60x8 1250 60x8 4109 4120 1600 90x10 4109 3160 4109 4160 1600 90x10 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 46: Copper Bar Connection Kits

    1250 9509 0120 1600 9509 0160 12.6. Autotransformer 400/230 VAC Rating(A) Framesize Reference For applications without neutral, this autotransformer 125…3200 B3…B8 1599 4064 provides the 230 VAC required to power these ATyS products. ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 47: Dc Power Supply

    1599 0032 2000…3200 included (1) Up to 2 auxiliary contacts can be ordered. 12.11. 3 position padlocking (I - 0 - II) EnablestheATyStobepadlockedinthe3positions0,IandII(factoryfitted). Rating(A) Framesize Reference 9599 0003 125…630 B3…B5 800…3200 B6…B8 9599 0004 ATyS / ATyS r - 541630C - SOCOMEC...
  • Page 48: Ronis Key Interlocking System

    9599 1004 12.13. ATS Controllers ATyS C25/C55/C65 ATyS C25/C55/C65 are ATS controllers. They ensure the automatic control of remotely controlled transfer switches, ATyS, ATyS S and ATys M, as well as contactors, circuit breakers or other motorised switches. ATyS C25...
  • Page 49: Spare Parts

    ATyS r, d, t, g or p. Please contact SOCOMEC. 13.3. Kit of connectors The kit contains all connectors need to be replaced or missing for ATyS r, d ,t, g or p. ConnectorsKitfor Reference ATyS r, d, t, g, p 1609 0597 13.4.
  • Page 50: Atys Family: Ordering Information

    14. ATYSFAMILY:ORDERINGINFORMATION The following is an ordering guide for ATYS Motorised Transfer Switches delivered inclusive of the emergency handle and storageclip.ThisguideisintendedsoastoexplainthelogicbehindSOCOMECATYS reference numbers. When ordering please consult the latest SOCOMEC catalogue. TypicalUL1008(OptionalStandbyPower)ATYSreference 97 2 3 4 0 1 0 Product...
  • Page 52 CORPORATE HQ CONTACT: SOCOMEC SAS 1-4 RUE DE WESTHOUSE 67235 BENFELD, FRANCE www.socomec.com 541630C...

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