Huck ALCOA 212 Instruction Manual
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Huck ALCOA 212 Instruction Manual

Pneudraulic installation tool
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I
M
NSTRUCTION
ANUAL
212
P
I
T
NEUDRAULIC
NSTALLATION
OOL
11-09-2009
HK838

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Summary of Contents for Huck ALCOA 212

  • Page 1 NSTRUCTION ANUAL NEUDRAULIC NSTALLATION 11-09-2009 HK838...
  • Page 3 ® Loctite 243 Threadlocker is available for purchase from HUCK in a .5 mL tube as part number 508567. Locite is a registered trademark of Henkel Corporation, U.S.A. Vibra-Tite is a registered trademark of ND Industries, Inc. USA. For more informa on or to order, please contact your local distributor or call direct:...
  • Page 4 This page is intentionally blank.

  • Page 5: Safety Guidelines

    13. Do not abuse tool by dropping or using it as a 2. Huck equipment must be maintained in a safe hammer. Never use hydraulic or air lines as a working condition at all times and inspected on a handle.

  • Page 6: Table Of Contents

    Series Tooling Alcoa Fastening Systems ONTENTS Section Page Safety Guidelines ..........3 Description .

  • Page 7: Description

    (based on 30 fastener installations per minute.) (1) Weight and length of tool does not include nose assembly. Fasteners installed: See SELECTION CHARTS or your Huck representative. Hydraulic Fluid: Automatic Transmission fluid, *DEXRON II, III or equivalent. DEXRON II & III are registered trademarks of General Motors Corporation.
  • Page 8 Series Tooling Alcoa Fastening Systems Fig. 1 Outline Drawing...

  • Page 9: Principle Of Operation

    Series Tooling Alcoa Fastening Systems RINCIPLE OF OPERATION When tool is connected to air supply, air pres- When fastener installation is completed, trigger sure holds throttle valve in up position - - air is released. Air pressure causes throttle valve to pressure is directed to top of piston keeping it return to its up position, reversing airflow.

  • Page 10: Preparation For Use

    An air supply of 90 - 100 psi CHART for fastener to be installed, or see capable of 6 CFM must be available. The air Huck representative. Attach nose assembly supply should be equipped with a filter-regulator- to tool following applicable NOSE ASSEMBLY lubricator unit.

  • Page 11: Operating Instructions

    Series Tooling Alcoa Fastening Systems PERATING INSTRUCTIONS PLEASE NOTE Blind Fastener Installation: Failure to understand WARNINGS may cause WARNING severe personal injury and failure to understand Do not pull on a pin without placing CAUTIONS may cause damage to structure and fastener in a workpiece - - fastener will tool.

  • Page 12: Maintenance

    SLIC- TITE, 503237, is available in stick form from A clean, well-lighted area should be available for Huck. Smear LUBRIPLATE 130AA*, or equiva- servicing the tool. Special care must be taken to lent, on seals (O-rings etc.) and mating surfaces prevent contamination of pneumatic and to aid assembly and to prevent damage to seals.

  • Page 13: Preventive Maintenance

    CAUTION: Always replace seals and back-up rings when tool is disassembled for any rea- son. TANDARD TOOLS AVAILABLE FROM HUCK PART DESCRIPTION REF. 502294 Hex Key, 1/8 across flats...

  • Page 14: Filling And Bleeding Procedure

    Series Tooling Alcoa Fastening Systems ILLING AND BLEEDING PROCEDURE Equipment Required: Fig. 3 • Shop airline with 90- 100 psi max. • Air regulator • Fill bottle, 120337, (supplied with tool). • Large flat blade screwdriver • Nose assembly or optional stall nut •...
  • Page 15 Series Tooling Alcoa Fastening Systems ILLING AND BLEEDING PROCEDURE CONT 5. Stand tool upright on bench. While triggering Bleed Procedure for Partially Filled Tool in tool slowly (20 - 30 cycles), bend fill bottle at Field Use - - as Applicable: right angles to tool- - see FIGURE 3.2.
  • Page 16 Series Tooling Alcoa Fastening Systems ILLING AND BLEEDING PROCEDURE CONT 7. Stand tool upright on bench. While Fig. 3.4 actuating the trigger slowly (20 - 30 cycles), bend fill bottle at right angles to tool - - see FIGURE 3.4. Observe that air bubbles emerge from tool.

  • Page 17: How To Measure Stroke

    Series Tooling Alcoa Fastening Systems OW TO MEASURE STROKE To measure stroke of tool with stall- To measure stroke of tool without nut threaded onto piston: stall-nut: 1. Disconnect tool from airline -- remove nose 1. Disconnect tool from airline - - remove nose from tool.

  • Page 18: Troubleshooting

    Series Tooling Alcoa Fastening Systems ROUBLESHOOTING Always check out the simplest possible cause of located. Where possible, substitute known good a malfunction first. For example, an air hose not parts for suspected bad parts. Use this page as connected. Then proceed logically, eliminating an aid in locating and correcting malfunction: each possible cause until the defective part is 1.

  • Page 19: Disassembly

    Series Tooling Alcoa Fastening Systems ISASSEMBLY See applicable illustrations. 4. Pull Deflector (17) off End Cap (14). For parts identification, refer to applicable fig- 5. Using wrench, unscrew End Cap (14). Slide ures, tables and parts lists. Numbers in paren- out Spring (13) theses ( ) are reference numbers shown in man- ual.
  • Page 20 Series Tooling Alcoa Fastening Systems ISASSEMBLY CONT 15.Screw 1/4-20 UNC screws into Piston (39). 18.Remove Throttle Arm (22). Detach ball end of Pull evenly on screws to remove assembled Cable Assembly (21) from throttle arm. Drive Piston and Rod - - as an alternative, pull on Slotted Pin (18) from Handle (3) and remove Lock Nut (42) with VISE-GRIP pliers.

  • Page 21: Assembly

    1. If bushings are being replaced: 7. Push Bumper (38) firmly over Gland (29) - - face of bumper with two slots must face Note: Use LOCTITE 609, (Huck 503377) on toward bottom of tool. bushings when pressing into cylinder.
  • Page 22 Series Tooling Alcoa Fastening Systems SSEMBLY CONT 16. Install Shoulder Screw (23) in head/handle (3) 20.Push gland assembly onto piston rod. to retain throttle arm. 21.Push wiper onto piston rod. 17. Install POLY-SEAL (7), Washer (63) and 22.Push assembled components in gently from Retaining Ring (64) into Piston (6).
  • Page 23 Series Tooling Alcoa Fastening Systems Fig. 5 Handle Assembly...
  • Page 24 Series Tooling Alcoa Fastening Systems Fig. 6 Caution: Assemble seals as shown Piston Assembly Fig. 9 Caution: Assemble seals as shown Front Gland Assembly...
  • Page 25 Series Tooling Alcoa Fastening Systems Fig. 10 Piston and Gland Removal...
  • Page 26 Series Tooling Alcoa Fastening Systems Fig. 11 Piston and Gland Insertion/assembly...
  • Page 27 Series Tooling Alcoa Fastening Systems Fig. 12 Gland Assembly...
  • Page 28 Series Tooling Alcoa Fastening Systems Fig. 13 Cylinder Assembly...

  • Page 29: Parts List

    Series Tooling Alcoa Fastening Systems ARTS LIST Ref. Qty. Description 100534-1 Pintail Tube 111795 Retaining Nut 119653 Handle/head (see footnote 1) 104293 Bleed Plug Assem. (incl. ref. 5; see footnote 1) 505438 O-ring 120827 Piston Assembly (incl. ref. 7, 63, 64) 505865 POLY-SEAL 122430...
  • Page 30 Series Tooling Alcoa Fastening Systems ARTS LIST CONT Ref. Description Not Used - - - - Not Used - - - - 116272 Return Spring 116134 Gland Assembly (incI. 29 through 37) 123905 Gland Housing 500786 O-ring 501414 QUAD Ring 506566 POLY-SEAL 123906...
  • Page 31 Series Tooling Alcoa Fastening Systems ARTS LIST CONT Description 116585 Muffler End Cap 504127 Screw-Button Hd.- -10-32 x 5/8 long 115558 Throttle Valve Assem. (incI. 28, 53, 54) 504407 O-ring 504408 O-ring 120588 Anvil Stop 123149 Damper Not Used - - - - 115504 Bushing Upper 115503...

  • Page 32: Notes And Specifications For Standard Parts

    Series Tooling Alcoa Fastening Systems OTES AND SPECIFICATIONS FOR STANDARD PARTS 1. All part numbers shown in this manual are available from Huck. The 500000 series part numbers are standard parts which generally can be purchased locally. 2. Asterisks (*) indicate parts in Service Kit, 212KIT.
  • Page 33 Huck or its sup- THERE ARE NO WARRANTIES WHICH EXTEND pliers.
  • Page 34 The Future of Assembly Technology, The Future of Tooling to create any warranty, express, implied, or statutory; all warranties Technology, and Tools of Productivity are service marks of Huck are contained only in Huck’s written quotations, acknowledge- International. Huck provides technical assistance regarding the use ments, and/or purchase orders.

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