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Summary of Contents for Huck HUCK-SPIN HS52RM
- Page 1 NSTRUCTION ANUAL ® YDRAULIC NSTALLATION OOLS AND QUIPMENT ODELS 07-10-2013 HK1076...
- Page 2 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076)
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Page 3: Table Of Contents
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) ONTENTS ONTENTS ........... .4 AFETY . -
Page 4: Safety
2. Use only sizes and types of accessories and consumables that are recommend- 2. Huck equipment must be maintained in a safe working condition at all times. Tools ed. Do not use other types or sizes of accessories or consumables. -
Page 5: Ystem Atrix And
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) YSTEM ATRIX YSTEM ATRIX This Instruction manual covers the following installation This Instruction manual covers the following installation tools. Where components other than the installation tools are tools. Where components other than the installation tools are... - Page 6 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) Huck-Spin Part Numbers Structure HS52 - X X - X - X - X Custom Options: such as special hose length, etc. 0, 1, 2, 3: Trigger Option ( • ) 0, 3, 5, 7:...
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Page 7: Principle Of Operation
Anvil will automatically eject off the swaged Collar, pintail and presses the trigger. and the Thimble counter‐rotates to unscrew from the The Huck‐Spin tool Thimble spins onto the pin threads pin. until limit switch rod senses enough engagement, which... -
Page 8: Reparation For Se
Air motor turns on and, if only Limit Switch 1 components returning to their home positions. is reached, snub routine begins in which collar is partly swaged, then thimble spins on further 5. Tool is ready to install next Huck-Spin fasten- until Limit Switch 2 is closed. -
Page 9: Aintenance
Pipe threads may cause tape to gears whenever the tool is disassembled for any shred resulting in tool malfunction. (Slic-Tite is reason. available in stick form as Huck P/N 503237.) Nose Assembly Maintenance Clean nose assembly often. Dip in mineral spirits or ®... -
Page 10: Ystem Et Up
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) YSTEM YSTEM Figure 4 HS52RM shown con- nected to Single Tool Controller 125725, To Plant Air Supply Power Supply 125727-2, and Powerig 918 110VAC outlet Timer Codes 590434 Timer 1 - Spin ON to LS1... -
Page 11: Pressure
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) RESSURE ETTINGS RESSURE ETTINGS Small Diameter HuckSpin (Inch) These pressures are for Low Swage Anvils, which can be identified by a Fastener Size Nose Style Tool Notes step on the inside bore. Previous -8 (1/4") -
Page 12: Tart Up And
If the tool trigger is released before the installation 1. Place the Huck-Spin bolt through the work- cycle is complete, the fastener may not be pieces, ensuring that it is the proper grip length properly installed and the system alarm will for the workpiece thicknesses to be fastened. -
Page 13: Hs52Rm, Hs52Rm-1-1-0, Hs52Rm-1-1-50
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) Figure 7a Fig. 7a Fig. 7b Fig. 7b... - Page 14 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) � � HS52RM HS52RM-1-1-0 HS52RM-1-1-50 HS52RM HS52RM-1-1-0 HS52RM-1-1-50 Figure 7b...
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Page 15: Tool
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) SSEMBLY ARTS SSEMBLY ARTS (Figures 7a, 7b, 8-13) HS52RM HS52RM-1-1-0 HS52RM-1-1-50 ITEM DESCRIPTION Handle 121450 Trigger 120360 Electric Cord 505792 20 in. Butt Splice 506817 Snap Bushing 506101 Snap Bushing 506100 Handle Plug... -
Page 16: Rawing And Parts List
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) 22e 22d Figure 8 Shaft (ref) (124490-1 only) 22w** 22x** 22y** 22u* 124490 and 124490-1 Drive Assembly 22v* ITEM DESCRIPTION 124490 124491-1 (HS52RM-1-1-0 (HS52RM) HS52RM-1-1-50) Note: Figure 8 depicts the Muffler, 1/4 NPT 506476... -
Page 17: Ositions
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) Figure 9 Six Screws 3 this side 3 opposite side Air Motor subassembly LIFT LIFT Front Motor Drive Assembly 124490 and 124490-1 can be con- Drive Assembly verted to a Rear Motor or Front Motor style by the... -
Page 18: Drawing And Parts List
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) 121453 HYDRAULIC ASSEMBLY Figure 10 ITEM DESCRIPTION PART NO. QTY Piston & Seal Assembly (see figure below) 121452 27b* Cylinder End Cap 121400 * Items 27b, 27f, 27g, 27h, and Cylinder 121402 27j may be purchased togeth-... -
Page 19: Actuator
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) Figure 12 124240 SWITCH ASSEMBLY ITEM DESCRIPTION PART NO. QTY 23a Printed Circuit Board Assembly 124232 23b Switch Actuator Slide 124233 23c Standoff 124234 23d Spacer 124235 23e Cover 124236 23f Button Head Cap Screw 8-32 X .25... - Page 20 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) HS52-21-0-3-0 HS52-81-0-2-0 HS52-81-0-3-0 HS52-81-0-3-50 HS52-21-0-3-0 � HS52-81-0-2-0 � HS52-81-0-3-0 � HS52-81-0-3-50 Figure 14...
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Page 21: Ssembly
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) SSEMBLY ARTS SSEMBLY ARTS (Figures 7a, 7b, 8-13) ITEM DESCRIPTION HS52-21-0-3-0 HS52-81-0-2-0 HS52-81-0-3-0 HS52-81-0-3-50 Handle 121453 Trigger 120360 QTY: 2 120360 QTY: 1 120360 QTY: 2 Electric Cord 505792 25 in. Snap Bushing... -
Page 22: Isassembly
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) ISASSEMBLY ISASSEMBLY Carefully read all precautions in Safe Operation Section. This includes how to safely disconnect the tool from the power source before starting any maintenance. Refer to appropriate illustrations and general maintenance. The following procedure is for complete disassembly. Disassemble only those subassemblies necessary to check and replace worn and damaged components. - Page 23 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) ISASSEMBLY ISASSEMBLY CONTINUED CONTINUED Limit Switch (Figure 17) When removing three Screws (23f ), place the tip of a screwdriver in this Cover Screw hole to hold down the Switch Actuator 8. While holding Switch...
- Page 24 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) ISASSEMBLY ISASSEMBLY CONTINUED CONTINUED 16. Remove Gear Cover (22n), and push Drive Gear Bushing (22h) out of cover. (Figure 19) 17. Unscrew four remaining Motor Mount Screws (22d), andLift Motor Mount (22c) away from Central Housing (22s).
- Page 25 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) ISASSEMBLY ISASSEMBLY CONTINUED CONTINUED Hose Guard/Handle (Figures 22 & 23) 23. Using an Allen wrench, remove two Screws holding Handle to Cylinder, and two Screws holding both halves together. (Figure 22) 24. Remove Cable Suspension Assembly from handle, and separate Handle halves.
- Page 26 33. Remove Locking Disc from Unscrew Locking Disc from Piston, and screw Piston Piston before installing Piston Assembly Tool. Assembly Tool, Huck part number 124178, onto end of Piston. (Figure 27) 34. Slide Pin Spanner Assembly, Huck part number 123607,...
- Page 27 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) ISASSEMBLY ISASSEMBLY CONTINUED CONTINUED Cylinder (continued) 35. Screw two Socket Head Cap Screws (sup- 37. Remove Piston from Cylinder. plied with Spanner Assembly) into End Cap. 38. Remove Dump Valve and all seals from 36.
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Page 28: Rocedure
O-ring in plete assembly. Always replace Piston groove. seals, wipers, O-rings and back-up 6. Slide Glyd Ring Compressor, Huck part num- rings of disassembled subassem- blies. ber 123496, completely over Piston to compress the GLYD Ring into the Piston groove. - Page 29 Alcoa Fastening Systems (HK1076) SSEMBLY SSEMBLY CONTINUED CONTINUED Cylinder & Piston Assemblies (cont.) Install Piston Insertion Plug, Huck part Figure 31 number 123494, in back (unthreaded) end of Piston. (Figure 31) Install GLYD Ring Insertion Tool, 123494 Piston Huck part number 121694-HS52, in Insertion Plug Cylinder.
- Page 30 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) SSEMBLY SSEMBLY CONTINUED CONTINUED 15. Using Pin Spanner Assembly, screw Internal Drive Gear & Bearing Assembly Cylinder End Cap onto Cylinder, and tight- en until Cap bottoms on Cylinder. (Figure 18. Pack Bearing with bearing grease, press it into shoulder of Internal Drive Gear, and install Retaining Rings.
- Page 31 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) SSEMBLY SSEMBLY CONTINUED CONTINUED 24. Apply Slic-Tite to male threads of Air 29. Push shoulder of Drive Gear Bushing into Motor Elbows and Muffler, then screw Gear Cover until it snaps in place.
- Page 32 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) SSEMBLY SSEMBLY CONTINUED CONTINUED Handle and Cylinder Assembly 33. Attach one Handle half to Cylinder. Where used, position optional secondary switch and wiring in Handle. 34. Attach other Handle half to Cylinder, and install remaining Handle screws.
- Page 33 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) SSEMBLY SSEMBLY CONTINUED CONTINUED Actuator Disk and Rod Assembly 45. Apply 2 drops of Loctite to threads of actu- ator rod. 46. Screw actuator disk onto actuator rod until rod shoulder seats tightly against disk face.
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Page 34: Peration And Adjustment
DJUSTMENT IMIT WITCH PERATION DJUSTMENT All current variants of HS37 and HS52 Huck- CHECKING PROCEDURE: Spin Installation Tools are fitted with a type of WARNING: During checking and adjust- Limit Switch Assembly which includes an elec- ment of limit switches, it will be necessary to insert the gauge into the nose assembly trical Printed Circuit Board (PCB). - Page 35 Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) & A & A IMIT WITCH PERATION DJUSTMENT IMIT WITCH PERATION DJUSTMENT CONTINUED CONTINUED ADJUSTMENT REASSEMBLY Normally it is only necessary to adjust the set- 6. Insert either end of the Limit Switch Setting ting of Limit Switch 2.
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Page 36: Troubleshooting
Huck-Spin® Series Tooling Alcoa Fastening Systems (HK1076) CCESSORIES CCESSORIES Cylinder Assy 121453 Seal Kit - HS52SEALKIT Screw Kit HS52SCREWKIT Tools Kit (Hex Keys, Pliers, etc.)- HS52TOOLKIT Air Motor Kit 121474KIT ROUBLESHOOTING ROUBLESHOOTING Always check the simplest possible cause of a malfunction 7. - Page 37 Huck shall not be liable for any loss or damage result- THERE ARE NO WARRANTIES WHICH EXTEND ing from delays or nonfulfillment of orders owing to...
- Page 38 Huck’s written quotations, acknowledge‐ International. Huck provides technical assistance ments, and/or purchase orders. It is recommend‐ regarding the use and application of Huck fasten‐ ed that the user secure specific, up‐to‐date data ers and tooling. and information regarding each application and/or use of such products.
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