Huck 2025 Series Instruction Manual

Huck 2025 Series Instruction Manual

Pneudraulic installation tool
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I
M
NSTRUCTION
ANUAL
2025
A
M
LL
ODELS
P
I
T
NEUDRAULIC
NSTALLATION
OOL
08/17/2005
HK1006

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Summary of Contents for Huck 2025 Series

  • Page 1 NSTRUCTION ANUAL 2025 ODELS NEUDRAULIC NSTALLATION 08/17/2005 HK1006...
  • Page 2: Eu Declaration Of Conformity

    (93/68/EEC) Council Directive related to EMC/EMI, (89/336/EEC) European Representative: Rob Pattenden, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom Authorized Signature/date: I, the undersigned, do hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
  • Page 3: Table Of Contents

    2025 Series Tooling Alcoa Fastening Systems ONTENTS EU D ....... . .2 ECLARATION OF CONFORMITY .
  • Page 4: Specifications

    2025 Series Tooling Alcoa Fastening Systems PECIFICATIONS Models 3.865 2025, 2025L, 98.17 2025S & 2025SL 1.812 ø 46.02 1.102 27.98 .906 8.366 23.02 212.51 10° • Stroke: .675 in • Weight: 2025 & 2025L: 5 lbs 12oz 2025S & 2025SL: 7 lbs 4 ozs.
  • Page 5 2025 Series Tooling Alcoa Fastening Systems PECIFICATIONS 1.81 ø 3.87 46.02 Models 98.17 2025V & 2025LV 1.10 27.98 23.02 10.18 258.67 1.240 31.5 10° • Stroke: .675 in • Weight: 5 lbs 12oz 2.480 ø 62.99 • Air Pressure: 90 psi 12.54...
  • Page 6 2025 Series Tooling Alcoa Fastening Systems PECIFICATIONS 1.81 ø 3.87 46.02 98.17 Models 2025B & 2025LB 1.10 27.98 23.02 9.65 245.11 1.240 31.5 10° • Stroke: .675 in • Weight: 5 lbs 12oz 2.480 ø 62.99 • Air Pressure: 90 psi 12.54...
  • Page 7: Safety

    Any repair should be done by a qualified repairman trained on Huck Do not abuse tool by dropping or using it as a procedures.
  • Page 8: Principle Of Operation

    2025 Series Tooling Alcoa Fastening Systems RINCIPLE OF PERATION PULL PISTON SPRING DAMPER VALVE HYDRAULIC HYDRAULIC PISTON PISTON THROTTLE VALVE THROTTLE VALVE (RETURN POSITION) (PULL POSITION) Hydraulic Oil Air Pressure Exhaust Air EXHAUST AIR PISTON Fig. 1(a) Fig. 1(b) When the trigger is depressed the throttle valve...
  • Page 9: Reparation For Se

    CAUTION: Do not use TEFLON tape on threads - - Air quick disconnect fittings and air hoses are not use TEFLON in stick form only. (Huck P/N 503237) available from Huck International, Inc. 3. Set air pressure on regulator to 90-100 psi.
  • Page 10: Disassembly

    2025 Series Tooling Alcoa Fastening Systems 2025 ISASSEMBLY NSTRUCTIONS ALL MODELS (47). CAUTION: Care must be taken not to scratch WARNING: Be sure air hose is disconnected piston rod or cylinder during removal from tool before cleaning, or performing maintenance. Severe personal injury may 10.
  • Page 11: Head /Handle

    2025 Series Tooling Alcoa Fastening Systems Head/handle 2025 & 2025L: 20. Remove piston assembly tool and spacer from piston. Rethread on the piston assembly tool only, then slide (Refer to Figures 3, 4 & 14) the front gland assembly off the Piston (6) (Fig. 4).
  • Page 12: Assembly

    2025 Series Tooling Alcoa Fastening Systems 6. Remove Spacer (22) and O- FIG. 6 Ring (68) from spring side of end cap. 69 71 67 66 7. From bottle side of end cap, remove Retaining Ring (66), Wiper Housing (67), Wiper Seal (23), Washer (71) and O-Ring (69).
  • Page 13: General

    12. Assemble Gland assembly (25) with new seals (Fig. next. 9). Note orientation of polyseal. Apply Anti-Seize Compound (Huck P/N 508183) to threads of Gland Pintail Bottle/Vacuum 2025V & 2025LV: Assembly. Screw gland into head/handle and Torque to 50 ft. lbs. using 1 3/8 socket wrench.
  • Page 14: Fill And Bleed

    2025 Series Tooling Alcoa Fastening Systems Fill and Bleed 2025 All Models WARNING: Air pressure MUST be set to 20 to 40 psi to prevent possible injury from high pressure spray. If plug (55) is removed, fill Equipment Required: bottle must be in place before cycling tool.
  • Page 15: Measuring Tool Stroke

    2025 Series Tooling Alcoa Fastening Systems EASURING TROKE FIG. 12 2025, 2025B, 2025S & 2025V Step 1 Cycle Piston all the way forward and measure X. Step 2 Cycle and hold piston back and measure Y. Step 3 Stroke = Y-X FIG.
  • Page 16 2025 Series Tooling Alcoa Fastening Systems SSEMBLY RAWING (Refer to Parts Lists on following pages) FIG. 14 10 11 12 14 15 16 17 (2025L style) (2025) Timing Pin SECTION A-A HUCK 2025 PRESS HUCK INTL,INC 1 CORP. DR. KINGSTON, N.Y.
  • Page 17: Assembly Drawings

    2025 Series Tooling Alcoa Fastening Systems (Refer to Parts Lists on following pages) SSEMBLY RAWING FIG. 15 PARTIAL SECTION AA 68 69 23 67...
  • Page 18: Parts List

    2025 Series Tooling Alcoa Fastening Systems ARTS ITEM PART NUMBER DESCRIPTION 2025 2025L 2025V 2025LV 2025LB 125736 125736 125736 125736 125736 Handle Assembly (See note below) 116404-1 116404-1 116404-1 116404-1 116404-1 Cable Assembly 505496 505496 505496 505496 505496 Dowel Pin...
  • Page 19 2025 Series Tooling Alcoa Fastening Systems ARTS PART NUMBER ITEM DESCRIPTION 2025L 2025LB 2025 2025V 2025LV 125743 125743 125743 125743 125743 Piston, Rod 125744 125744 125744 125744 125744 Piston, Air 507445 507445 507445 507445 507445 Retaining Ring 126941-4 126941-4 126941-4...
  • Page 20: Troubleshooting & Accessories

    2025 Series Tooling Alcoa Fastening Systems ROUBLESHOOTING Always check out the simplest possible cause of a 8. Air leaks at air Cylinder Head (45). malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each possible cause a).
  • Page 21: Msds For Dexron Iii (Automatic Transmission Fluid )

    Huck shall not be liable for any loss or damage resulting tooling and fixtures that are not in good condition or repair from delays or nonfulfillment of orders owing to strikes, and suitable for their intended purpose.
  • Page 22 The Future of Assembly Technology, The Future of Tooling to create any warranty, express, implied, or statutory; all warranties Technology, and Tools of Productivity are service marks of Huck are contained only in Huck’s written quotations, International. Huck provides technical assistance regarding the use acknowledgements, and/or purchase orders.

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