Huck BTT35 Instruction Manual

Huck BTT35 Instruction Manual

Bobtail installation system

Advertisement

I
NSTRUCTION
B
I
OBTAIL
NSTALLATION
BTT35
BTT35
BTT35R
BTT35R
M
ANUAL
S
YSTEM
10-06-2008
HK1086

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BTT35 and is the answer not in the manual?

Questions and answers

Summary of Contents for Huck BTT35

  • Page 1 NSTRUCTION ANUAL OBTAIL NSTALLATION YSTEM BTT35 BTT35 BTT35R BTT35R 10-06-2008 HK1086...
  • Page 2 Council Directive related to Machinery (98/37/EC) Council Directive related to EMC/EMI (2004/108/EC) European Representative: Rob Pattenden, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom Authorized Signature/date: I, the undersigned, do hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
  • Page 3: Table Of Contents

    RAWINGS BTT35 Tool Assembly ........12 128283 Tool Subassembly ......13 128401 Trigger &...
  • Page 4: Afety

    (Remote triggers are Huck equipment. available for all tooling). 3. Huck equipment must be maintained in a safe 15. Do not abuse tool by dropping or using it as a working condition at all times. Tools and hoses hammer.
  • Page 5: Principle Of Operation

    BTT35 series Bobtail Installation System Alcoa Fastening Systems RINCIPLE PERATION RINCIPLE PERATION Operating Temperature Range: 32-125F (0-51.7C) The operator pushes the Tool's Nose over the end of the fas- A Pressure Transmitter on the Relief Valve assembly sends a tener until the Tool's Puller bottoms on the fastener. When the signal to the control to indicate the "pressure set point"...
  • Page 6: Specifications

    BTT35 series Bobtail Installation System Alcoa Fastening Systems BTT35 BTT35 PECIFICATIONS PECIFICATIONS 8.55 Figure 1 217.3 3.12 79.2 2.38 Ø 60.4 2.87 Ø • Stroke: 1.625 in 72.8 • Weight: Approximately 13 lbs. BTT35 Tool Assembly INCHES BTT35R Tool Assembly INCHES 5.49...
  • Page 7: 99-7851 Nose Assembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems 99-7851 99-7851 PECIFICATIONS PECIFICATIONS 99-7851 Nose Assembly 5/8 Inch, 16mm Figure 2 INCHES 5.84 148.3 4.28 108.7 128379 128376 Anvil Holder Anvil Assy Apply Apply Anti-seize Lubricant Loctite 242 128389 500648 501736...
  • Page 8: Servicing The Tool

    O-Rings. (LUBRIPLATE ilar solvent to clean puller and wash away metal chips 13O-AA is available in a tube as Huck P/N 502723.) and debris. At regular intervals, as experience shows, disassemble nose and use a sharp "pick" to remove •...
  • Page 9: Etup Sing

    BTT35 series Bobtail Installation System Alcoa Fastening Systems 918 P 918 P ETUP SING OWERIG ETUP SING OWERIG the Powerig labeled TOOL 1. WARNING: To prevent tripping hazard, sus- pend tools and route hoses off of floors. 5. Connect 128457 Cable Assy from the Controller to the Transducer.
  • Page 10: Threads

    BTT35 series Bobtail Installation System Alcoa Fastening Systems ETUP ( CONTINUED ETUP Table 1 - Pressure Settings Set Pull and Return pressures on Powerig using Huck Gage P/N: T-124833CE and Fastener Tool Powerig Powerig Controller Table 1. Size PULL Pressure...
  • Page 11: Ontroller

    BTT35 series Bobtail Installation System Alcoa Fastening Systems 128441-3 C 128441-3 C ONTROLLER ONTROLLER HIPPED Arrow Buttons Controller Pressure: Digital Command 4200 psi. Display Buttons Hold Timer: ESC - MENU - ENT 500 (.50 seconds). UL & Serial No. Sticker...
  • Page 12: Btt35 Tool Assembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems Figure 6...
  • Page 13: 128283 Tool Subassembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems Figure 7...
  • Page 14: 128401 Trigger & Terminal Box Assembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems Figure 8 15 j Section A-A Figure 8.1 - 128401 Trigger & Terminal Box Assembly Refer to Parts List for individual part numbers. 17m 17n 17p 17 j Apply Loctite 242 Actuator...
  • Page 15: Lists

    BTT35 series Bobtail Installation System Alcoa Fastening Systems BTT35 T BTT35 T SSEMBLY ARTS SSEMBLY ARTS Refer to Figures 6, 7, and 8 on the following pages for Tool Assembly Item numbers. Item Description Part Qty. Item Description Part Qty.
  • Page 16: Btt35R Tool Assembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems Figure 9...
  • Page 17: 128412 Cylinder Subassembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems Figure 10...
  • Page 18: 128429 Handle & Housing Assembly

    BTT35 series Bobtail Installation System Alcoa Fastening Systems Figure 11...
  • Page 19: Replacement

    BTT35 series Bobtail Installation System Alcoa Fastening Systems ULLER EPLACEMENT ULLER EPLACEMENT TOOLS NEEDED 1. Interchangeable Anvil Micrometers or Dial Calipers 2. Depth Micrometers 3. Allen Wrenches 1. Using Dial Calipers or interchangeable Anvil 4. Once unscrewed from the Piston, remove and Micrometer, measure the Puller to determine if it is clean all the components from the Puller.
  • Page 20: Switch

    BTT35 series Bobtail Installation System Alcoa Fastening Systems IMIT WITCH DJUSTMENT IMIT WITCH DJUSTMENT TOOLS NEEDED 1. Controller or Light Box 2. Depth Micrometer 3. Allen Wrench Where a Light Box is mentioned in these instructions, the Controller may be used instead when convenient.
  • Page 21 BTT35 series Bobtail Installation System Alcoa Fastening Systems IRING NSTRUCTIONS IRING NSTRUCTIONS Figure 12...
  • Page 22 BTT35 series Bobtail Installation System Alcoa Fastening Systems PTIONAL QUIPMENT PTIONAL QUIPMENT To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only.
  • Page 23 Huck or its sup- THERE ARE NO WARRANTIES WHICH EXTEND pliers.
  • Page 24 The Future of Assembly Technology, The Future of Tooling to create any warranty, express, implied, or statutory; all warranties Technology, and Tools of Productivity are service marks of Huck are contained only in Huck’s written quotations, acknowledge- International. Huck provides technical assistance regarding the use ments, and/or purchase orders.

This manual is also suitable for:

Btt35r

Table of Contents