Huck 2502 Instruction Manual

Hydraulic installation tools

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I
M
NSTRUCTION
ANUAL
2502 & A2502
H
I
T
YDRAULIC
NSTALLATION
OOLS
®
®
®
Makers of Huck
, Marson
, Recoil
Brand Fasteners, Tools & Accessories
November 25, 2015
HK837

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Summary of Contents for Huck 2502

  • Page 1 NSTRUCTION ANUAL 2502 & A2502 YDRAULIC NSTALLATION OOLS ® ® ® Makers of Huck , Marson , Recoil Brand Fasteners, Tools & Accessories November 25, 2015 HK837...
  • Page 2: C Onformity

    2.00(m/s2) = Aeq for 60 seconds. where n = number of fasteners in eight hours. Test data to support the above information is on fi le at Huck International, Inc., Kingston, NY, USA. Vibration measurements are frequency weighted in accordance with ISO 8041 (1990).
  • Page 3: Table Of Contents

    RAWING RIGGER SSEMBLY 2502 ........21 SSEMBLY RAWING A2502 .
  • Page 4 Huck representative. movement. 11. Only genuine Huck parts shall be used for replacements or If the assembly power tool is fi xed to a suspension device, spares. Use of any other parts can result in tooling damage make sure that fi...
  • Page 5 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 AFETY NSTRUCTIONS (continued) IV. REPETITIVE MOTION HAZARDS: Wear warm clothing when working in cold conditions and 1. When using assembly power tool, the operator can keep hands warm and dry.
  • Page 6: Escription

    When the hydraulic hoses and trigger control are installing fasteners in limited-clearance applications. connected to the POWERIG, an air or electric trigger The 2502 tool series is designed to be powered by a controls the PULL and RETURN strokes of the tool. The Huck POWERIG ®...
  • Page 7: Specifications

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 PECIFICATIONS CONTINUED IGURE NCHES 20.4 13.3...
  • Page 8 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 SSEMBLY RAWING ECTIONAL IGURE...
  • Page 9: Rinciple Of

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 RINCIPLE OF PERATION When the hydraulic hoses and trigger control are When fastener installation is completed, the trigger is ® connected to the POWERIG Hydraulic Unit, an air or released.
  • Page 10: M Aintenance

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 AINTENANCE STANDARD SEALANTS, LUBRICANTS CAUTIONS: ® ® ® - Apply Parker Threadmate , Loctite 567, or Slic-Tite - Consult the Material Safety Data Sheet to male pipe threads per manufacturer’s instructions (to (MSDS) before servicing tool.
  • Page 11: Maintenance

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 AINTENANCE CONTINUED NOSE ASSEMBLY MAINTENANCE SPARE PARTS SERVICE KITS Clean nose assemblies in mineral spirits to clear jaws Spare Parts Service Kits contain perishable parts and rinse metal chips and dirt. For a more thorough (O-rings, Back-up rings, and other standard items) for cleaning, disassemble the nose assembly.
  • Page 12: Fasteners

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 PERATING NSTRUCTIONS 2. Hold the pin in the hole and push the nose WARNINGS: assembly onto the pin protruding through the collar • Wear approved eye and hearing until the nose anvil touches the collar.
  • Page 13 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 ISASSEMBLY This procedure is for complete disassembly of the 6. Model 2502: Loosen the strain relief grommet. tool. Disassemble only those components necessary Remove the switch; loosen the set screw and...
  • Page 14 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 SSEMBLY RAWING ECTIONAL IGURE...
  • Page 15: Use

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 SSEMBLY This section details the re-assembly of the tool. For 7. Model 2502: Assemble electrical cord to connector. component identifi cation, see the Assembly Drawings in Screw strain relief grommet into handle.
  • Page 16 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 LECTRIC ONTROLS AND YDRAULIC OSES IGURE...
  • Page 17 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 ISTON ISASSEMBLY SSEMBLY IGURE...
  • Page 18 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 ISTON ISASSEMBLY ETAIL IGURE...
  • Page 19 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 ISTON SSEMBLY ETAIL IGURE...
  • Page 20 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 & RIGGER SSEMBLY IGURE...
  • Page 21: Rawing 2502

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 2502 SSEMBLY RAWING IGURE...
  • Page 22: Rawing A2502

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 A2502 SSEMBLY RAWING IGURE...
  • Page 23: Rawing A2502-2

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 A2502-2 SSEMBLY RAWING IGURE...
  • Page 24: Rawing 8-A2502-500-2

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 8-A2502-500-2 SSEMBLY RAWING IGURE...
  • Page 25: Rawing A2502-625-2

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 A2502-625-2 SSEMBLY RAWING IGURE...
  • Page 26: Rawing 2502-625

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 2502-625 SSEMBLY RAWING IGURE...
  • Page 27: Rawing 8-2502-625-25

    2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 8-2502-625-25 SSEMBLY RAWING IGURE...
  • Page 28 2502 & A2502 Series Hydraulic Installation Tools ( Alcoa Fastening Systems & Rings HK837 ROUBLESHOOTING Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction fi rst. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts.
  • Page 29: Ccessories

    TANDARD ARTS 1. All parts that are listed with part numbers (P/N) are available from Huck. The 500000 series part numbers are standard parts that should be available locally. 2. O-ring sizes are specifi ed AS 568- dash numbers. AS 568- is an Aerospace Size Standard for O-rings, and was formerly known as ARP 568-.
  • Page 30: Election Chart

    • Refer to the various Huck Fastener Selection Charts of fasteners that are available from Huck. It is not all- for more specifi c information on fastener type and inclusive, nor does it imply that the tool covered by this sizing.
  • Page 31 fi xtures that are not in good action is necessary. condition or repair and suitable for their intended Huck shall not be liable for any loss or damage purpose. resulting from delays or non-fulfi llment of orders owing THERE ARE NO WARRANTIES WHICH to strikes, fi...
  • Page 32 The Future of Tooling Technology, and Tools express, implied, or statutory; all warran es of Produc vity are service marks of Huck are contained only in Huck’s wri en quota ons, Interna onal. Huck provides technical assistance acknowledgments, and/or purchase orders. It For the Long Haul ™...

This manual is also suitable for:

A2502

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