Trouble Shooting - EGR RollTrac Owner's Manual

Trouble Shooting.

FAULT
EGR RollTrac
Check vehicle is unlocked.
does not
Ensure that cover is cleaned and lubricated as described in the owners manual maintenance section.
operate when
Was Calibration run successfully? If not refer to calibration troubleshooting.
buttons pushed
(opening or
Check for mechanical obstructions that prevent the slats running smoothly (check this by disengaging
closing)
the emergency clutch release and manually opening and closing cover). Recalibrate afterwards.
Do LED lights operate when button is pushed? If yes this indicates the unit has power, if no then
recheck all battery and harness connections.
Open inspection covers and remove any obstructions inside canister, hose with water to wash any
smaller debris from canister, ensure water flows freely from drain tubes.
If at closed position gently pull handrail back fully into rear corners and push the OPEN button.
Manually lock and unlock using the key, recheck operation.
Remove power (fuse) and wait for 5 sec. before applying power back to RollTrac and recalibrate.
Error mode is indicated by flashing LED lights and loss of function mid operation, follow steps as outlined
above.
EGR RollTrac
Prior to calibration check cover operates manually (check this by disengaging the emergency clutch
is not running
release and manually opening and closing cover), if cover does not operate check for mechanical
through
obstructions and check installation as outlined in the Installation Instruction.
complete
Follow Calibration procedure, ensure tailgate is open and vehicle is parked on a level surface when
calibration
running calibration.
cycle
Check components for secure mounting, debris or damage.
(complete
close and
Do LED lights operate when the LED button is pushed? If yes this indicates the unit has power, if no
open x2)
then recheck all battery and harness connections.
Ensure both buttons are depressed for the full 10 seconds, if calibration is not successful using buttons
on one side of the vehicle then retry on the opposite side.
Ensure tailgate is open and vehicle is parked on a level surface when running calibration.
Slat assy
Ensure that cover is cleaned and lubricated as described in the owners manual maintenance section.
does not
Cover must be recalibrated (to reset end stop locations) every time cover is operated manually /
open/close
motor clutch is disengaged.
smoothly or
completely
Check that the hand rail has side to side movement in open / close position, if not check and adjust
installation as outlined in the Installation Instruction.
Ensure all foreign debris such as rocks, sand, leaves, frost or ice etc are not present on the top slat
surface or in the side rail tracks.
In frosty environments ice should be removed from the cover using cold water and a soft scraper prior
to operation.
Open inspection covers and remove any Debris from canister – hose with water to wash debris from
canister and ensure water flows freely from drain tubes.
EGR RollTrac
Check position of cover on tub (Vertical position of tailgate rail relative to handrail and front to back
locking is
position of side rail rear corner blocks relative to tailgate rail) as outlined in the installation instruction.
not locking/
Check components for secure mounting, debris or damage.
unlocking
In certain cases vehicle tailgate may be too high relative to tub side rails. Cover can be lifted by appli-
tailgate
cation of additional layers of protective film along tub sides.
With cover fully closed and tailgate down check operation of lock latches using key fob and key.
RT0001 Date: 08/04/20 Issue: 5 Page: 10 of 12
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