Download
Share
Print this page
  1. Manuals
  2. Brands
  3. EGR Manuals
  4. Automobile Accessories
  5. RollTrac
  6. Installation instructions manual

EGR Rolltrac Electric Installation Instructions Manual

For jeep gladiator (lh drive)
Hide thumbs Also See for Rolltrac Electric:

Advertisement

Quick Links

Download this manual
INSTALLATION INSTRUCTIONS
Vehicle Model: JEEP GLADIATOR (LH DRIVE)
Year of manufacture: 2020 onwards
Installation time: 180 minutes
Caution
• Do not attach EGR RollTrac in a location or by a method not specified.
• Do not use this product for any vehicle make or model, other than those specified in this document.
• Do not remove the plaque or label from this product.
• Do not modify the structure of the EGR RollTrac in any way.
General Notes
• Read through the fitting instructions before installation of EGR RollTrac.
• Always install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.
• Ensure all recyclable discarded vehicle accessory components and packaging are recycled following local recycling regulations.
• It is always recommended that this accessory is fitted by a qualified Technician.
• Safely store and protect any removed vehicle components.
• Ensure all bare metal surfaces are protected using Automotive Bare Metal Primer and touch-up paint.
• Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.
Safety Notes
• Check that all work practices comply with safety standards.
• Please wear appropriate clothing and use safety equipment.
RT0038
ELECTRIC
Page 1 of 30
*RT0038*
Issue 4: 27/09/23

Advertisement

loading
Need help?

Need help?

Do you have a question about the Rolltrac Electric and is the answer not in the manual?

Questions and answers

Related Manuals for EGR Rolltrac Electric

Summary of Contents for EGR Rolltrac Electric

  • Page 1 Installation time: 180 minutes Caution • Do not attach EGR RollTrac in a location or by a method not specified. • Do not use this product for any vehicle make or model, other than those specified in this document. • Do not remove the plaque or label from this product.
  • Page 2 TUB PREP ELECTRICAL START SECTION A SECTION B STEP 1-6 STEP 1-11 EGR RollTrac EGR RollTrac ASSEMBLY INSTALLATION SECTION C SECTION D STEP 1-15 STEP 1-6 OPERATIONS CALIBRATION FINAL NOTES SECTION E FINISH RT0038 Page 2 of 30 Issue 4: 27/09/23...
  • Page 3 RHS RAIL QTY: 1 HEADER BAR QTY: 1 SCRW1012 WASH70005 SCREW M6 QTY: 8 QTY: 8 MBAR0010 KIT QTY: 1 EGR RollTrac FITTING KIT IN BOX MISC5539 MISC5422 MISC5420RH MISC5420LH DATUM BRACKET SIDE RAIL BRACKET FRONT MOUNTING BRACKET FRONT MOUNTING BRACKET...
  • Page 4 REAR DRAINAGE TUBE QTY: 2 EGR RollTrac FITTING KIT COMPONENTS IN BAGS EGR RollTrac FITTING KIT ADDITIONAL ITEMS INSTALLATION OWNERS RUBBER INSTRUCTIONS MANUAL EXTRUSION QTY: 2 TOOLS REQUIRED - NOT SUPPLIED IN KIT Drill Stop Holesaw Drill Bits Ø24mm (1”) Ø4mm (5/32”)
  • Page 5 Remove the front utility rack bar. Note: do not remove the side utility bars. If side utility bars are not fitted, install the utility bars supplied with the EGR RollTrac (7) and torque the M6 screws to 5.5Nm(4ft-lb). Remove the tail lights and store safely.
  • Page 6 RHS TUB FRONT RHS TUB INSIDE FILL GAPS AS REQUIRED 4mm (5/32’’) RHS SHOWN REPEAT FOR LHS Silicone the gap between the panels as shown on both sides. Place the header bar (6) on top of the tub front panel, press down and secure with four M6 screws (7).
  • Page 7 Nutsert Tool RHS SHOWN REPEAT FOR LHS FRONT BRACKET PRE-ASSEMBLY FRONT BRACKET FITTMENT TO TUB TORQUE FIRST TUB NOT SHOWN FOR CLARITY If there is no thread in the lower holes in the front tub rail, try to fit Nutserts (21) in. If not fitting, drill up to the size of Nutserts (measure the Nutsert diameter to confirm drill bit size).

  • Page 8: Top View

    ELECTRICAL LOOM INSTALLATION SECTION B STEP 1 STEP 2 STEP 3 STEP 4 STEP 5-9 STEP 10 STEP 11 TOP VIEW RT0038 Page 8 of 30 Issue 4: 27/09/23...
  • Page 9 WHILE ROUTING THE VEHICLE HARNESS AVOID ANY VEHICLE COMPONENTS THAT HEAT UP, LIKE EXHAUST AND ENGINE COMPONENTS. DO NOT ATTACH HARNESS TO FUEL LINES AND AVOID PINCH POINTS. BATTERY POSITIVE TERMINAL FRONT IMPORTANT: Make sure fuses are not fitted before making connection. Connect the vehicle harness branch (C) to vehicle body negative ground, located in the engine bay as shown.

  • Page 10: Heat Shield

    HEAT SHIELD BRAKE LINE FRONT LEFT WHEEL Run the harness from the engine bay along the factory heat shield and secure with zip ties to the brake lines every four inches. CONTINUE ON NEXT PAGE RT0038 Page 10 of 30 Issue 4: 27/09/23...

  • Page 11: Bottom View

    FRONT BOTTOM VIEW Continue running wiring loom along the chassis rail towards the rear and secure using zip ties every 12 inches until you reach the rubber grommet from under the drivers seat. RUBBER SCUFF PLATE GROMMET Inside the vehicle (LH) side, lift the scuff plate to allow lifting the carpet under the seat in order to expose the rubber grommet in the floor.
  • Page 12 B-PILLAR VIEW MIDDLE PANEL SCUFF PLATE KICK PANEL PLACE WIRING LIFT UNDER THE SCUFF PLATE SCUFF PLATE Lift the scuff plate with the kick panel. Remove the middle panel on the B-pillar as shown above. Place the wiring under the scuff plate and run to the base of the B-pillar. 4 way connector T-Patch Wire Tap x2...
  • Page 13 POSITION 1 POSITION 1 POSITION 2 LIGHT ORANGE GREEN WITH DARK wire from GREEN TRACE T-patch wire from vehicle POSITION 2 BROWN PURPLE WITH wire from GREEN TRACE T-patch wire from vehicle T-Patch LIGHT position 1 GREEN WITH DARK ORANGE to position 1 GREEN TRACE BROWN to position 2 CONNECT...
  • Page 14 FRONT BOTTOM VIEW Continue running wiring loom along the chassis rail towards the rear and secure using zip ties every 12 inches until you reach the tub. VIEW FROM BOTTOM BETWEEN CAB & TUB CABIN GROMMET VEHICLE HARNESS TOP VIEW Start in between cab and tub from outside, feeding ECU back into tub, with the connector (A) at the top of the tub towards the gap between cabin.
  • Page 15 EGR RollTrac ASSEMBLY SECTION C DURING ASSEMBLY PROCEDURE SUPPORT AT CENTRE OF CANISTER ONLY, PLACE ON TOP AND BASE CARTON (OR SIMILAR), COVER WITH FOAM BLANKET. TO AVOID SCRATCHING POWDERCOATED SURFACES. 4mm (5/32’’) FIT FIRST ENSURE ENDS ARE ALIGNED ATTENTION: SEAL MUST FACE IN THE DIRECTION AS SHOWN.
  • Page 16 TUCK LOOM TO THE SIDE SLIDE INTO POSITION & ALIGN HOLES INSERT SCREWS AND TIGHTEN LOOSELY GENTLY WIGGLING THE PART INTO THE CAUTION FINAL POSITION MAY HELP FIT FIRST 90° FIT SECOND ALIGN HOLES FIT THIRD 4mm (5/32’’) Pull hand rail to expose 3 slats. Slide the RHS Rail over slat ends and onto endcap location pins. Align the holes and secure loosely with 3 screws (7).
  • Page 17 SIDE VIEW 4mm (5/32’’) REAR VIEW REMOVE AND RETAIN 3 SCREWS Remove and retain for later refitment the 3 pre-fitted screws from the front of the canister assembly which will be used to secure the front cover (1) to the canister assembly. Ensure the product is not scratched or damaged when laying flat.
  • Page 18 USE 2 CARDBOARD BLOCKS TO CHOCK UP THE CANISTER WHILE FITTING UTILITY BOX ATTENTION: Remove foam tape end from the side rail before fitting into front cover FOAM TAPE Slide the Utility Box (3) into the side rail channels ensuring that the foam tape on the RHS and LHS of the utility box are not damaged.
  • Page 19 4mm (5/32’’) ROLLOVER THE ROLLTRAC AND PLACE ON CARDBOARD BOXES SIDE VIEW Secure the Utility Box (3) to the canister with 1 screw and Torque to 5.5Nm (4ft-lb). Torque the other 3 screws to 5.5Nm (4ft-lb). Repeat for the opposite side. CLEAN WITH ALCOHOL FIRST TAPE...
  • Page 20 CONNECT PUSH CLICK PULL PULL THE CONNECTOR NOT THE CABLE Important: secure harness using cable ties to ensure the harness is not pinched when fitting to the vehicle. Connect side rail harness connectors to the connectors on the utility box RHS. Secure the harness to the canister and utility box using cable ties at the 3 locations shown.
  • Page 21 CONNECT PUSH CLICK PULL PULL THE CONNECTOR NOT THE CABLE Connect the lamp connector as shown next to the motor on the RHS. Secure the harness with zip tie as shown. Apply Loctite 243 only along thread on the bolts LOCTITE LOCTITE 4mm (5/32’’)
  • Page 22 INSTALL RUBBER SEAL IN SIDE RAILS Install the Rubber Perimeter Seal into each side rail and ensure seal is firmly seated (note the seal orientation). Fit the front drain tubes to the canister as shown and secure with cable tie to the inside of the bracket in the Utility Box, as shown.
  • Page 23 SECTION D EGR RollTrac INSTALLATION HEAVY (OTHER COMPONENTS NOT SHOWN FOR CLARITY) FRONT DATUM SCREW ARE NOT BRACKET TIGHTEN CONNECT PUSH CLICK PULL PULL THE CONNECTORS NOT THE CABLE SECTION VIEW CABLE TIE SECTION VIEW SECTION VIEW FIT REAR DRAIN TUBES TO SIDE RAILS INSTALL FRONT DRAIN TUBES TO TUB Spray the top surface of the tub liberally with a soapy water solution to enable the Cover to slide easily.
  • Page 24 SIDE RAIL TAILGATE CENTRALISE AND ALIGN THE COVER TO THE MARKINGS FRONT SEAL 27mm (1.06”) TAILGATE COVER POSITION REARWARDS Apply masking tape at the centre of the tailgate. Measure the distance between the rear corners of the tub and draw a centre line on the masking tape.
  • Page 25 4mm (5/32’’) VIEW UNDER THE BASE RAIL RHS Fit the side rail brackets (11) to the base rails with two screws (17) as shown in top detail. Secure the Rolltrac side rail brackets (11) to the to the mounting brackets (12). Torque the screws following the sequence in the detail.
  • Page 26 Secure the Rolltrac datum brackets (front) to the to the tub mounting brackets with two pre fitted M6 screws. Note: to access the screws, open the Utility Box and use the hole to insert the socket spanner. Torque the tub brackets bolts to 5.5Nm (4ft-lb). Cover holes with rubber grommets as shown. TOP VIEW Cover holes with rubber grommets as shown and inspect if all rubber grommets are fitted.
  • Page 27 SILICONE SPRAY Close the inspection covers and secure with retained screws. Open and close the EGR RollTrac to distribute lubricant and check operation. Allen Key 2.5mm (3/32’’)

  • Page 28: Calibration Procedure

    WARNING: Keep obstructions clear of cover during calibration mode. 5 SECONDS PULL • Cover will CLOSE and OPEN once automatically. • The EGR RollTrac internal LED light will pulse slowly during calibration and stop pulsing when calibration is complete. 2 SECOND PULSE START OF CALIBRATION...
  • Page 29 NOTE: EGR RollTrac should open and close smoothly. If cover does not lock or open correctly, please refer to the trouble shooting section in the Owners Manual. If the EGR RollTrac closing is slow, clean the siderails and ensure that no dirt or debris is inside the drive rail.

  • Page 30: Key Fob Operation

    KEY FOB OPERATION IMPORTANT: We recommend that you program your key fob to lock and unlock all doors using one click only. This function can be set on your infotainment screen using the vehicle system control function/setup: SETTINGS (icon) VEHICLE REMOTE LOCK, UNLOCK.

This manual is also suitable for:

Rt039031eRolltrac rt0038Rolltrac rt039031e